Carrier 40MBC/38MAQ Installation Instructions Manual Download Page 15

15

OUTDOOR UNIT INSTALLATION

1. Use a rigid base to support the unit in a level position.
2. Locate the outdoor unit and connect the piping and wiring.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.
In regions with snowfall and cold temperatures, avoid installing

the outdoor unit in areas where it can be covered by snow. If the

outdoor unit is installed in areas where heavy snow is expected, a

field supplied ice or snow stand and/or field supplied--installed

wind baffle should be installed to protect the unit from snow

accumulation and/or blocked air intake. Blocking the air intake

may result in reduced airflow, significantly reduced performance

and damage to the equipment.

Strong

wind

A07350

Fig. 33

---

High Wind Installation

MAKE REFRIGERANT PIPING CONNECTIONS

(OUTDOOR UNIT)

IMPORTANT

:

Use refrigeration grade tubing ONLY. No other

type of tubing may be used. Use of other types of tubing will
void the manufacturer’s warranty.

Do not open service valves or remove protective caps from tubing
ends until all the connections are made. Bend the tubing with bending
tools to avoid kinks and flat spots. Keep the tubing free of dirt, sand,
moisture, and other contaminants to avoid damaging the refrigerant
system.
Avoid sags in the suction line to prevent the formation of oil traps.
Insulate each tube with minimum 3/8--in. (10 mm) wall thermal pipe
insulation. Inserting the tubing into the insulation before making the
connections will save time and improve installation quality.

1. Remove the service valve cover if provided with the unit.
2. Cut the tubing with a tubing cutter. Remove the service

connection if provided with unit.

3. Install the correct size flare nut onto the tubing and make

the flare connection.

4. Apply a small amount of refrigerant oil to the flare

connection on the tubing.

5. Properly align the tubing with the service valve.
6. Tighten the flare nut to proper torque value (see Table 5) and

finish the installation using backup wrenches (see Fig. 34).

A07354

Fig. 34

---

Tighten Flare Nut

Table 5— Tightening Torque

Pipe Diameter

Inch (mm)

Tightening Torque

Ft--lb

N--m

Ø1/4” (6.35)

10 to 13

13.6 to 17.6

Ø3/8” (9.52)

23 to 31

32.5 to 42.0

Ø1/2” (12.7)

37 to 46

50.1 to 62.3

Ø5/8” (15.88)

60 to 60

67.7 to 81.3

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Excessive torque can break flare nut depending on

installation conditions.

INSTALL ALL POWER AND INTERCONNECTING

WIRING TO OUTDOOR UNITS

1. Mount the outdoor power disconnect.
2. Run the power wiring from the main box to disconnect per

NEC and local codes.

3. Remove the field wiring cover from the unit by loosening

the screws.

4. Remove the caps on the conduit panel.
5. Connect the conduit to the conduit panel (see Fig.35).
6. Properly connect both the power supply and the control

lines to the terminal block per the connection diagram for

the appropriate unit capacity and voltage.

7. Ground the unit in accordance with NEC and local

electrical codes.

8. Use lock nuts to secure the conduit.
9. Reinstall the field wiring cover.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.

S

Comply with local codes while running wire from indoor

unit to outdoor unit.

S

Every wire must be connected firmly. Loose wiring may

cause the terminal to overheat or result in unit
malfunction. A fire hazard may also exist. Be sure all

wiring is tightly connected.

S

No wire should be allowed to touch the refrigerant

tubing, compressor or any moving parts.

S

Disconnecting means must be provided and shall be

located within sight and readily accessible from the air

conditioner.

S

Connecting cable with conduit shall be routed through

hole in the conduit panel.

G

Over

1.57" (40mm)

Terminal Block

Conduit panel

Conduit

Outdoor unit

A07455

Fig. 35

---

Field Wiring

Summary of Contents for 40MBC/38MAQ

Page 1: ...TENTS PAGE PARTS LIST 2 SAFETY CONSIDERATIONS 3 SYSTEM REQUIREMENTS 4 DIMENSIONS 5 CLEARANCES 7 INSTALLATION TIPS 9 INDOOR UNIT INSTALLATION 9 OUTDOOR UNIT INSTALLATION 15 INSTALL ALL POWER AND INTERC...

Page 2: ...r unit along the connection pipe by creating a downward arc in the connection pipe before it enters the wall to the indoor unit This will ensure that rain drips from the connection pipe before enterin...

Page 3: ...ds which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor...

Page 4: ...lectrical Data table MCA minimum circuit amps and MOCP maximum over current protection to correctly size the wires and the disconnect fuse or breakers respectively Per the caution note only stranded c...

Page 5: ...570 25 47 647 Depth in mm 22 44 570 25 47 647 22 44 570 25 47 647 22 44 570 25 47 647 Packing Height in mm 11 42 290 4 84 123 11 42 290 4 84 123 11 42 290 4 84 123 Width in mm 25 79 655 28 15 715 25...

Page 6: ...door Unit Table 3 Dimensions Outdoor MODEL W in mm D in mm H in mm L1 in mm L2 in mm OPERATING WEIGHT lb kg 9K 12K 32 0 810 12 2 310 22 0 558 20 9 530 11 4 290 82 5 37 4 18K 32 3 845 12 6 320 27 6 700...

Page 7: ...7 CLEARANCES INDOOR Fig 4 Cassette Unit Clearance...

Page 8: ...8 CLEARANCES OUTDOOR A D B Air outlet Air inlet C E A07894 Fig 5 Outdoor Unit Clearance Table 4 Outdoor Unit Clearance Dimensions UNIT MINIMUM VALUE in mm A 24 610 B 24 610 C 24 610 D 4 101 E 4 101...

Page 9: ...lated water can drain easily away from the outdoor unit 6 Ensure there is enough space for care and maintenance Ensure the height between the indoor unit and ground is 3ft 1mt or 16ft 5mt 7 Check if t...

Page 10: ...component kit and branch duct before installing the unit 3 Install the indoor unit temporarily a Attach the hanger bracket to the suspension bolt Be sure to fix it securely by using a nut and washer...

Page 11: ...o spots to prevent any possible water leakage due to dew condensation 1 Indoor drain pipe 2 Drain socket DRAINAGE HOSE IMPORTANT Observe all local sanitary codes when installing condensate drains 1 In...

Page 12: ...cess if several drain hoses join together Fig 21 Slant Gradient 2 Check the smoothness of the drain after the installation 3 Check the drain state by draining 36 3 5 in 3 600 cc of water slowly from t...

Page 13: ...the unit with the supplied screws see Fig 26 1 Decoration panel 2 Screws M5 supplied with the panel 1 2 Fig 26 Attach the Decoration Panel 3 After installing the decoration panel ensure there is no sp...

Page 14: ...nected to Control Board Grille Louver Motor Power 5 Pin Molex plug to be connected to Control Board Grille Louver Motor Power 5 Pin Port Grille Display 10 Pin Port Fig 30 Panel Cassette 6 Fasten the c...

Page 15: ...tion on the tubing 5 Properly align the tubing with the service valve 6 Tighten the flare nut to proper torque value see Table 5 and finish the installation using backup wrenches see Fig 34 A07354 Fig...

Page 16: ...ctorily LEGEND FLA Full Load Amps MCA Minimum Circuit Amps RLA Rated Load Amps CONNECTION DIAGRAMS A150634 Fig 36 Connection Diagrams Notes 1 Do not use thermostat wire for any connection between indo...

Page 17: ...cified in the System Requirements section 8 Disconnect the charge hose from the charge connection of the low side service valve 9 Fully open service valves B and A 10 Securely tighten the service valv...

Page 18: ...lows Preset set point 76_F 24_C Fan speed AUTO Discharge air direction Pre set position based on operation in Cool or Heat mode 4 Be sure to set the manual switch to OFF by pressing it twice again aft...

Page 19: ...s O F2 Open circuit or short circuit of condenser coil temperature sensor T3 4 times O F3 Open circuit or short circuit of Compressor discharge temperature sensor T5 5 times O F4 Outdoor unit EEPROM e...

Page 20: ...ion S 7310 W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 40MBC 38MAQ 02SI Repla...

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