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Fan surface area:

 -Respect the recommendations given by the motor and fan 

manufacturers in the manuals appended to the ATEX dossier.

 -For belt pulley systems, the belt tension must be regularly 

adjusted and checked. A slack belt can slip and reach high 

temperatures. The frequency for these checks is once a week. 

This frequency must be adapted to the observations made 

during previous checks (condition of the belt, stability of the 

settings) and the ATEX risk.

 -

Only  use  non-flammable,  antistatic  electrically  conductive 

belts adapted to the unit’s ATEX atmosphere.

 

Air filter:

 - For ATEX units (in categories 2 - zone 1 and 3 – zone 2 or 

22  -),  only  use ATEX-certified  antistatic  filters,  compatible 

with the zone and the gas and/or dust group.

 -To limit the deposits of dust in the units installed in zone 22, 

you must:

• 

Change the filters as soon as the average fouling level has 

been reached.

• 

Each time the filters are changed, completely clean the unit 

using a vacuum cleaner (see specifications in § 7.4 relating 

to this type of equipment), and more specifically around the 

elements where the temperature is highest (heat exchange 

coils, fan motor assembly, etc.).

• Ensure that the ground straps for the filter cells are 

reconnected, and check that they are in good condition 

before restarting.

 

Electrical connections:

 -All electrical connections must be performed by 

qualified, ATEX-approved personnel. Under no 

circumstances mayCARRIERbe held liable for the 

performance of these connections, which are outside its 

scope of services.

 

Prevention of corrosion:

 -If any rust appears, sand the corroded surface with an emery 

cloth, clean, then protect with rustproof, anti-electrostatic 

paint.

7.4 - Using tools in an explosive atmosphere

 -The operating managers for the installations and processes 

which include explosive atmospheres must provide all 

persons working on a site with information relating to using 

manual tools in complete safety. There are two different types 

to be taken into consideration:
Type A: Tools liable to only produce single sparks when used, 

such as screwdrivers, spanners or impacts wrenches, for 

example;
Type B: Tools that generate a plume of sparks, which may 

be used during grinding or sawing operations.

 -In zones 1 and 2 (or 22), only type A tools are permitted; use 

of type B tools can only be authorised if no dangerous 

explosive atmosphere is present within the working area.

 -In zone 1, and in the presence of substances belonging to 

group IIC (acetylene, carbon disulphide, hydrogen) and 

hydrogen sulphide, ethylene oxide, carbon monoxide, if there 

is a risk of explosion due to the presence of these substances, 

the use of steel tools is prohibited unless it can be assured 

that no dangerous explosive atmosphere remains in the place 

of work whilst these tools are being used.

 -Type A steel tools can be authorised in zone 22; type B steel 

tools can only be used if the place of work is separated and 

protected from the remaining zone 22 locations and if the 

following additional measures are taken:

1.  All dust deposits have been removed from the place of work 

or,

2. 

The place of work is kept sufficiently humid so that no dust can 

be dispersed into the air and no smouldering fire is liable to 

develop.

 -During grinding or sawing operations in zone 22 or close to 

such a zone, it is possible that any sparks produced could 

be  projected  large  distances  and  thereby  form  glowing 

particles. For this reason, the other zones around the place 

of work must also be included in the protective measures 

mentioned above.

 -

The use of tools in zones 1, 2 and 22 must be subject to the 

“work permit” system.

 -All other types of tools or equipment required for maintenance 

operations (vacuum cleaners, etc) must be compatible with 

use in the ATEX zone in question. Otherwise, it must be 

ensured that, prior to and for the duration of any maintenance 

operation, the place of work is sufficiently ventilated to prevent 

the presence or formation of an explosive atmosphere.

7 - SPECIAL INFORMATION FOR ATEX AREAS

25

Summary of Contents for 39CZ

Page 1: ...INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document Air handling unit 39CZ...

Page 2: ...2...

Page 3: ...rs 19 5 4 Humidifiers 20 5 5 Fan motor assembly 21 5 6 Sound attenuator 21 5 7 Heat recovery units 21 5 8 Preventive maintenance 22 5 9 Cleaning the units 22 6 WARRANTIES 23 6 1 Duration of warranty o...

Page 4: ...tc are allowed They should never be used for any other purpose storage support etc 1 1 General safety instructions The following must be performed before any work on the air handling unit The power mu...

Page 5: ...C Section number A1 A2 A9 multi section unit A second unit may bear the markings B1 B2 B9 The numbers 1 2 and 3 do not necessarily indicate the order of assembly refer to the dimensional drawing A9 B...

Page 6: ...imum angle of 60 Important Make sure that the spreader beam is sufficiently large so that the straps do not press against the unit and the steel tubes are immobilised while moving the unit B B B Limit...

Page 7: ...PORTANT Make sure to ground all electric components NOTE For large units plate wheel recovery units mixing units etc the transport brackets located at the corners must be removed upon delivery 3 2 Ass...

Page 8: ...n must not be mechanically fastened to the bottom section Its weight will keep it in place IMPORTANT Before tightening the brackets seal the sections with a gasket or caulking B Fig A Fig B Fig C C B...

Page 9: ...bly with stacked casings A and B The unit can be assembled in one of two of ways depending on its size 25 to 75 units affix the feet of block B to the intermediate panel C using two TH 6x20 screws Hol...

Page 10: ...rs must be protected by a roof Fig 1 or overhang Fig 2 These components are generally delivered in kits and adapted to each configuration Overhang Fitting the roofs Affix the gasket B along the length...

Page 11: ...ing gasket 4 around the edge of the canopy and apply mastic if necessary Fit the screen and the canopy and affix the assembly to the unit using diameter 5 53 sheet metal screws and washers The canopy...

Page 12: ...n the unit Other filters are supplied in their packing B C C D E B G4 filter C HPS filter D HPR or carbon filter E HEPA filter 3 4 Water and direct expansion coil Do not remove the protective caps unt...

Page 13: ...er If the outlet temperature on the frost protection coil is below 15 C use a constant volume control valve to prevent the frost protection alarm being triggered and frost forming on the coil Cooling...

Page 14: ...le Max current 27 A Connect these wires to the designated terminals and the terminals on the manual and automatic reset thermostats depending on unit inside the box The stages power connection termina...

Page 15: ...ess the opening limit switch is tripped If a two speed motor is used the shift from high to low speed should be timed to avoid a braking effect 3 7 Fan motor assembly The spring mounted fan motor asse...

Page 16: ...e Alignment axis B C Fit the belts Tension the belts as instructed in the previous section IMPORTANT If changes are made to the drive make sure that it is compatible with the fan motor assembly motor...

Page 17: ...rence resistance value the windings are too wet They must then be dried in an oven at a temperature of 90 C for 12 to 16 hours then at 105 C for 6 to 8 hours During drying remove the covers from the b...

Page 18: ...m speed of the rotating parts from being exceeded or the motor from being overloaded Eliminate the frequencies producing resonances by checking the operation of the fan one frequency at a time Fit Du...

Page 19: ...hat the screen is positioned on the discharge air side HPS bag filters M5 M6 F7 F8 F9 Bag filters last a long time but are non regenerative They must be replaced when they are clogged Check the condit...

Page 20: ...electrodes prevent normal current flow alarm E06 E08 Disassemble the cylinder as follows Press the manual drain button to completely empty the water in the cylinder Remove the cylinder steam hose Disc...

Page 21: ...ns We recommend lubricating other bearings once every 7 000 hours of operation Drives Refer to section 3 on the fan motor assemblies 5 6 Sound attenuator No special servicing is required for the sound...

Page 22: ...he coil varies by operating conditions HUMIDIFIER see humidifier manual This table relates to standard use of our units and is provided for guidance only Servicing frequency rates must therefore be ad...

Page 23: ...oating by impacts air pollution animals or mildew moss and mould Damage caused by natural phenomena such as hail Damage caused by accidents 6 2 Duration of the air handling unit warranty CARRIER provi...

Page 24: ...pply to the presence of a flow rate detected by a sensor In all cases refer to the general information section of this manual to the specific manuals for the ATEX components built into the unit and li...

Page 25: ...s in complete safety There are two different types to be taken into consideration Type A Tools liable to only produce single sparks when used such as screwdrivers spanners or impacts wrenches for exam...

Page 26: ...8 MEANING OF THE PICTOGRAMS Water outlet Water inlet Air flow direction Monitor the cleanliness of the filters Condensate drain siphon Electric heater Grounding compulsory 26...

Page 27: ...Conformity This unit complies with the requirements of Supply of Machinery Safety Regulations 2008 Electromagnetic Compatibility Regulations 2016 The Restriction of the Use of Certain Hazardous Substa...

Page 28: ...01 12 2021 Replaces N EN7505284 00 04 2016 Manufacturedby CarrierS C S RtedeThil 01120Montluel France The manufacturer reserves the right to change the product specifications without notice Printed in...

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