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7 - SPECIAL INFORMATION FOR ATEX AREAS

in accordance with directive 2014/34/UE (explosive atmospheres)

7.1 - General information

 -Evaluation of the level of danger of explosion established in 

accordance with standards EN 13463-1 : 2009 and  

EN 1127-1 : 2011.

 -The user must classify the various potentially explosive areas 

in accordance with directive 1999/92/EC.

 -The air handling units are selected and manufactured based 

on the type of area defined by the user.

IMPORTANT: A unit must never operate under conditions 

other than those it was designed for.

7.2 - Marking

Each  unit  is  supplied  with  an ATEX  Conformity  Certificate;  the 

ATEX marking is inscribed on the name plate as shown below:

Example: 

 

II 

2G/3G  Ex h 

IIB  /  IIC 

(or IIB+ H2) T...°C or TX  Gb/Gc (*)

*  The labelling and the equipment integrated into the unit are 

adapted according to the conditions defined by the customer 

in the sheet completed prior to ordering

: standardised ATEX logo

II: Group II = surface industries
Equipment category (2 or 3 depending on zone 1 or 2).

 -Ex h: Regulatory markings according to standard NF EN ISO 

80079-36:2016

 -Gas group subdivision IIA, IIB or IIC

 -The IIB labelling is suitable for gas group subdivisions IIA 

and IIB

 -For group IIC, in the presence of hydrogen, depending on 

the labelling of the integrated components, the device 

labelling may be IIB + H2

 -TX (indicates the maximum permitted surface temperature) 

may either :

• Be replaced in the labelling by the temperature class given 

in the operating conditions defined by the customer - T1 

(450 °C) to T6 (85 °C).

• State the actual temperature (Preceded by the letter T and 

followed by the unit °C).

 -EPL: (“Explosion Protection Level”) G for gas, followed by 

the level b or c depending on the category of equipment.

For category 2, a copy of the technical conformity dossier is saved 

and archived for 10 years by a notified body. The archiving number 

for the dossier is sent to the customer.

7.3 - System start-up, maintenance

 -

The units must be installed and commissioned by a qualified 

professional.

 -All the provisions set out by the current directives and 

standards must be respected during installation, for example, 

automatically linking the unit’s supply to the presence of a 

flow rate detected by a sensor.

 -In all cases, refer to the general information section of this 

manual, to the specific manuals for the ATEX components 

built into the unit and listed in the ATEX dossier, and to the 

specific precautions below:

• Install the units so that the temperatures at and around the 

intake are between – 20 and + 60 °C.

• The units and the additional metal elements must be 

connected electrically by a grounding cable linked to the 

frame.

• Select and install all the electrical connection and control 

components according to the risk zone in which they will 

be installed.

• All remote metal components (sheaths, pipes, etc.) must 

be grounded, if necessary by grounding cables.

• A l w a y s   c o n n e c t   t h e   m o t o r   h e a t   p r o t e c t i o n 

(see § 4 – SYSTEM START-UP)

 -The installer must use all available devices to ensure that 

the temperature of the various elements of the installation 

remains below the autoignition temperature of the gas and/

or the dust in question.

 -If the connections to the various pieces of built-in equipment 

require feeding through walls (passage of cables, sensors, 

etc.), these feedthroughs must be sealed to prevent the 

“ATEX” atmosphere from dispersing. The same is true for the 

connections between the various blocks which form the unit 

and for the connections to the ducts.

 -

Any  modification  to  the  unit  without  prior  approval  from 

CARRIER is prohibited.

 -Ensure that, during assembly or maintenance operations, no 

element (tools, screws, components) are left in the unit, as 

this could cause a dangerous situation to arise (see section 

“Information concerning the use of tools in explosive 

atmospheres”).

 -Prior to any maintenance operation, ensure that the unit is 

powered off.

 -After each maintenance operation, check that all the removed 

components have been refitted and secured in their original 

position.

 -Ensure that the ground straps are in good condition and 

reconnected.

 -Regularly check that removable components, such as 

enclosures or covers, and movable components, such as 

damper blades or filter runners, are secure.

 

Exchanger coils:

 -

The temperature of the fluids circulating in the coils must not 

exceed the value given on the unit’s name plate.

 -It must be below the surface temperature limit (or temperature 

class) corresponding to the ATEX atmosphere for which the 

unit is certified. (see § 7.2)

24

Summary of Contents for 39CZ

Page 1: ...INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document Air handling unit 39CZ...

Page 2: ...2...

Page 3: ...rs 19 5 4 Humidifiers 20 5 5 Fan motor assembly 21 5 6 Sound attenuator 21 5 7 Heat recovery units 21 5 8 Preventive maintenance 22 5 9 Cleaning the units 22 6 WARRANTIES 23 6 1 Duration of warranty o...

Page 4: ...tc are allowed They should never be used for any other purpose storage support etc 1 1 General safety instructions The following must be performed before any work on the air handling unit The power mu...

Page 5: ...C Section number A1 A2 A9 multi section unit A second unit may bear the markings B1 B2 B9 The numbers 1 2 and 3 do not necessarily indicate the order of assembly refer to the dimensional drawing A9 B...

Page 6: ...imum angle of 60 Important Make sure that the spreader beam is sufficiently large so that the straps do not press against the unit and the steel tubes are immobilised while moving the unit B B B Limit...

Page 7: ...PORTANT Make sure to ground all electric components NOTE For large units plate wheel recovery units mixing units etc the transport brackets located at the corners must be removed upon delivery 3 2 Ass...

Page 8: ...n must not be mechanically fastened to the bottom section Its weight will keep it in place IMPORTANT Before tightening the brackets seal the sections with a gasket or caulking B Fig A Fig B Fig C C B...

Page 9: ...bly with stacked casings A and B The unit can be assembled in one of two of ways depending on its size 25 to 75 units affix the feet of block B to the intermediate panel C using two TH 6x20 screws Hol...

Page 10: ...rs must be protected by a roof Fig 1 or overhang Fig 2 These components are generally delivered in kits and adapted to each configuration Overhang Fitting the roofs Affix the gasket B along the length...

Page 11: ...ing gasket 4 around the edge of the canopy and apply mastic if necessary Fit the screen and the canopy and affix the assembly to the unit using diameter 5 53 sheet metal screws and washers The canopy...

Page 12: ...n the unit Other filters are supplied in their packing B C C D E B G4 filter C HPS filter D HPR or carbon filter E HEPA filter 3 4 Water and direct expansion coil Do not remove the protective caps unt...

Page 13: ...er If the outlet temperature on the frost protection coil is below 15 C use a constant volume control valve to prevent the frost protection alarm being triggered and frost forming on the coil Cooling...

Page 14: ...le Max current 27 A Connect these wires to the designated terminals and the terminals on the manual and automatic reset thermostats depending on unit inside the box The stages power connection termina...

Page 15: ...ess the opening limit switch is tripped If a two speed motor is used the shift from high to low speed should be timed to avoid a braking effect 3 7 Fan motor assembly The spring mounted fan motor asse...

Page 16: ...e Alignment axis B C Fit the belts Tension the belts as instructed in the previous section IMPORTANT If changes are made to the drive make sure that it is compatible with the fan motor assembly motor...

Page 17: ...rence resistance value the windings are too wet They must then be dried in an oven at a temperature of 90 C for 12 to 16 hours then at 105 C for 6 to 8 hours During drying remove the covers from the b...

Page 18: ...m speed of the rotating parts from being exceeded or the motor from being overloaded Eliminate the frequencies producing resonances by checking the operation of the fan one frequency at a time Fit Du...

Page 19: ...hat the screen is positioned on the discharge air side HPS bag filters M5 M6 F7 F8 F9 Bag filters last a long time but are non regenerative They must be replaced when they are clogged Check the condit...

Page 20: ...electrodes prevent normal current flow alarm E06 E08 Disassemble the cylinder as follows Press the manual drain button to completely empty the water in the cylinder Remove the cylinder steam hose Disc...

Page 21: ...ns We recommend lubricating other bearings once every 7 000 hours of operation Drives Refer to section 3 on the fan motor assemblies 5 6 Sound attenuator No special servicing is required for the sound...

Page 22: ...he coil varies by operating conditions HUMIDIFIER see humidifier manual This table relates to standard use of our units and is provided for guidance only Servicing frequency rates must therefore be ad...

Page 23: ...oating by impacts air pollution animals or mildew moss and mould Damage caused by natural phenomena such as hail Damage caused by accidents 6 2 Duration of the air handling unit warranty CARRIER provi...

Page 24: ...pply to the presence of a flow rate detected by a sensor In all cases refer to the general information section of this manual to the specific manuals for the ATEX components built into the unit and li...

Page 25: ...s in complete safety There are two different types to be taken into consideration Type A Tools liable to only produce single sparks when used such as screwdrivers spanners or impacts wrenches for exam...

Page 26: ...8 MEANING OF THE PICTOGRAMS Water outlet Water inlet Air flow direction Monitor the cleanliness of the filters Condensate drain siphon Electric heater Grounding compulsory 26...

Page 27: ...Conformity This unit complies with the requirements of Supply of Machinery Safety Regulations 2008 Electromagnetic Compatibility Regulations 2016 The Restriction of the Use of Certain Hazardous Substa...

Page 28: ...01 12 2021 Replaces N EN7505284 00 04 2016 Manufacturedby CarrierS C S RtedeThil 01120Montluel France The manufacturer reserves the right to change the product specifications without notice Printed in...

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