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12

STEP 13

Check Charge

Factory charge and charging method are shown on unit rating

plate. To check charge in cooling mode, refer to Cooling Only
Procedure. To check charge in heating mode, refer to Heating

Check Chart Procedure.
With unit operating, charge Puron refrigerant units with liquid

using a commercial type metering device in manifold hose.

Charge refrigerant into suction line. Check cylinder label for
correct position to allow liquid flow.

Cooling Only Procedure
NOTE

: If subcooling charging conditions are not favorable,

charge must be weighed in accordance with unit rating plate,

±

0.6 oz./ft. of 3/8 in. liquid line above or below 15 ft.,

respectively. Favorable conditions fall within the ranges given on
the charging chart on the outdoor unit plate.

EXAMPLE:
To calculate additional charge required for a 25---ft. line set:

25 ft. --- 15 ft. = 10 ft. X 0.6 oz/ft. = 6 oz. of additional

charge.

Units installed with cooling mode TXV require charging with the

subcooling method.

1. Operate unit a minimum of 10 minutes before checking

charge.

2. Measure liquid service valve pressure by attaching an

accurate gage to service port.

3. Measure liquid line temperature by attaching an accurate

thermistor type or electronic thermometer to liquid line
near outdoor coil.

4. Refer to unit rating plate for required subcooling

temperature.

5. Refer to Table 4. Find the point where required subcooling

temperature intersects measured liquid service valve
pressure.

6. To obtain required subcooling temperature at a specific

liquid line pressure, add refrigerant if liquid line
temperature is higher than indicated or reclaim refrigerant

if temperature is lower. Allow a tolerance of

±

3

°

F.

Heating Check Chart Procedure

To check system operation during heating cycle, refer to the

Heating Check Chart on outdoor unit. This chart indicates
whether a correct relationship exists between system operating

pressure and air temperature entering indoor and outdoor units. If
pressure and temperature do not match on chart, system

refrigerant charge may not be correct. Do not use chart to adjust

refrigerant charge.

NOTE

: In heating mode, check refrigerant charge only when

pressures are stable. If in doubt, remove charge and weigh in
correct refrigerant charge.

NOTE

: When charging is necessary during heating season,

charge must be weight in accordance with unit rating plate

±

0.6

oz./ft. of 3/8 in. liquid line above or below 15 ft., respectively.

EXAMPLE:
To calculate additional charge required for a 25---ft. line set:

25 ft. --- 15 ft. = 10 ft. X 0.6 oz/ft. = 6 oz. of additional

charge.

STEP 14

Final Checks

IMPORTANT

: Before leaving job, be sure to do the following:

1. Ensure that all wiring is routed away from tubing and

sheet metal edges to prevent rub--through or wire
pinching.

2. Ensure that all wiring and tubing is secure in unit before

adding panels and covers. Securely fasten all panels and
covers.

3. Tighten service valve stem caps to 1/12--turn past finger

tight.

4. Leave Users Manual with owner. Explain system

operation and periodic maintenance requirements outlined

in manual.

5. Fill out Dealer Installation Checklist

and

place in

customer file.

CARE AND MAINTENANCE

For continuing high performance and to minimize possible

equipment failure, periodic maintenance must be performed on
this equipment.
Frequency of maintenance may vary depending upon geographic
areas, such as coastal applications. See Users Manual for

information.

25H

C

A

Summary of Contents for 25HCA

Page 1: ...ION 3 12 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Elevate Unit 3 Step 6 Install TXV 3 4 Step 7 Check Defrost The...

Page 2: ...suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windo...

Page 3: ...31 1 2 X 31 1 2 9 1 8 6 9 16 24 11 16 35 X 35 9 1 8 6 9 16 28 7 16 A05177 Fig 3 Tiedown Knockout Requirements On rooftop applications locate unit at least 6 in above roof surface STEP 4 Operating Ambi...

Page 4: ...m down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabinet 3 Remove TXV support clamp using a 5 16 in nut driver Save the clamp 4 Remove R 22 TXV using...

Page 5: ...bserve the following S Use a brazing shield S Wrap service valves with wet cloth or use a heat sink material Outdoor units may be connected to indoor section using accessory tubing package or field su...

Page 6: ...l 1 2 turn 15 ft lb DO NOT OVER TIGHTEN Refrigerant Tubing and Sweat Connections Connect vapor tube to fitting on outdoor unit vapor service valves see Table 2 Connect liquid tubing to adapter tube on...

Page 7: ...outdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal Pay close attention to feeder tubes makings sure wire ties on feeder tubes are secure an...

Page 8: ...lated 35 C minimum wire If thermostat is located more than 100 ft from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must b...

Page 9: ...ng system repair or final unit disposal Follow these steps to properly start up system 1 After system is evacuated fully open liquid and vapor service valves 2 Unit is shipped with valve stem s closed...

Page 10: ...G FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 12 Generic Wiring Diagrams See Thermostat Installation Instructions for specific...

Page 11: ...the start of defrost cycle and restarting of heating cycle It is selected by placing DIP switch 3 on defrost board see Fig 13 in the ON position When Quiet Shift switch is placed in ON position and a...

Page 12: ...claim refrigerant if temperature is lower Allow a tolerance of 3 F Heating Check Chart Procedure To check system operation during heating cycle refer to the Heating Check Chart on outdoor unit This ch...

Page 13: ...370 106 101 96 91 377 107 102 97 92 384 109 104 99 94 391 110 105 100 95 398 112 107 102 97 405 113 108 103 98 412 114 109 104 99 419 115 110 105 100 426 117 112 107 102 433 118 113 108 103 440 119 1...

Page 14: ...longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and...

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