Carrier 25HCA Installation Instructions Manual Download Page 5

5

STEP 7

Check Defrost Thermostat

Check defrost thermostat to ensure it is properly located and

securely attached. There is a liquid header with a brass distributor
and feeder tube going into outdoor coil. At the end of the one of

the feeder tubes, there is a 3/8 in. O.D. stub tube approximately 2
in. long. (See Fig. 6.) The defrost thermostat should be located on

stub tube. Note that there is only one stub tube used with liquid

header, and on most units it is the bottom circuit.

FEEDER TUBE

DEFROST

THERMOSTAT

STUB TUBE

A97517

Fig. 6

---

Defrost Thermostat Location

STEP 8

Make Piping Connections

!

WARNING

PERSONAL INJURY AND UNIT DAMAGE

HAZARD

Failure to follow this warning could result in personal

injury or death.
Relieve pressure and recover all refrigerant before

system repair or final unit disposal.
Use all service ports and open all flow--control

devices, including solenoid valves.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
If ANY refrigerant tubing is buried, provide a 6--in. vertical

rise at service valve.
Refrigerant tubing lengths up to 36--in. may be buried

without further special consideration. Do not bury lines

longer than 36 in.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
To prevent damage to unit or service valves, observe the

following:

S

Use a brazing shield

S

Wrap service valves with wet cloth or use a heat sink

material.

Outdoor units may be connected to indoor section using

accessory tubing package or field--supplied refrigerant grade
tubing of correct size and condition. For tubing requirements

beyond 80 ft., substantial capacity and performance losses can
occur. Following the recommendations in the Long Line

Guideline for Split--System Air Conditioners and Heat Pumps

will reduce these losses. Refer to Table 1 for accessory
requirements. Refer to Table 2 for field tubing diameters.
If refrigerant tubes or indoor coil are exposed to atmosphere, they
must be evacuated to 500 microns to eliminate contamination and

moisture in the system.

Table 1—Accessory Usage

Accessory

REQUIRED FOR LOW---AMBI-

ENT APPLICATIONS

(Below 55

°

F

)

REQUIRED FOR LONG LINE

APPLICATIONS* (Over 80 ft.)

REQUIRED FOR SEA

COAST APPLICATIONS

(Within 2 miles)

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Winter Start Control

Yes

No

No

Accumulator

No

No

No

Compressor Start Assist Capacitor

and Relay

Yes

Yes

No

Motor Master

®

Control

Yes

{

No

No

Support Feet

Recommended

No

Recommended

Liquid Line Solenoid Valve

No

See Long---Line Application

Guideline

No

Ball Bearing Fan Motor

Yes

}

No

No

* For Tubing Set lengths between 80 and 200 ft. horizontal or 20 ft. vertical differential (250 ft. Total Equivalent Length), refer to the Long Line Guidelines for Air

Conditioners and Heat Pumps using R---22.

{

Required for low---ambient controller (full modulation feature) and Motor Master

control only.

25H

C

A

Summary of Contents for 25HCA

Page 1: ...ION 3 12 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Elevate Unit 3 Step 6 Install TXV 3 4 Step 7 Check Defrost The...

Page 2: ...suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windo...

Page 3: ...31 1 2 X 31 1 2 9 1 8 6 9 16 24 11 16 35 X 35 9 1 8 6 9 16 28 7 16 A05177 Fig 3 Tiedown Knockout Requirements On rooftop applications locate unit at least 6 in above roof surface STEP 4 Operating Ambi...

Page 4: ...m down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabinet 3 Remove TXV support clamp using a 5 16 in nut driver Save the clamp 4 Remove R 22 TXV using...

Page 5: ...bserve the following S Use a brazing shield S Wrap service valves with wet cloth or use a heat sink material Outdoor units may be connected to indoor section using accessory tubing package or field su...

Page 6: ...l 1 2 turn 15 ft lb DO NOT OVER TIGHTEN Refrigerant Tubing and Sweat Connections Connect vapor tube to fitting on outdoor unit vapor service valves see Table 2 Connect liquid tubing to adapter tube on...

Page 7: ...outdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal Pay close attention to feeder tubes makings sure wire ties on feeder tubes are secure an...

Page 8: ...lated 35 C minimum wire If thermostat is located more than 100 ft from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must b...

Page 9: ...ng system repair or final unit disposal Follow these steps to properly start up system 1 After system is evacuated fully open liquid and vapor service valves 2 Unit is shipped with valve stem s closed...

Page 10: ...G FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 12 Generic Wiring Diagrams See Thermostat Installation Instructions for specific...

Page 11: ...the start of defrost cycle and restarting of heating cycle It is selected by placing DIP switch 3 on defrost board see Fig 13 in the ON position When Quiet Shift switch is placed in ON position and a...

Page 12: ...claim refrigerant if temperature is lower Allow a tolerance of 3 F Heating Check Chart Procedure To check system operation during heating cycle refer to the Heating Check Chart on outdoor unit This ch...

Page 13: ...370 106 101 96 91 377 107 102 97 92 384 109 104 99 94 391 110 105 100 95 398 112 107 102 97 405 113 108 103 98 412 114 109 104 99 419 115 110 105 100 426 117 112 107 102 433 118 113 108 103 440 119 1...

Page 14: ...longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and...

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