Carrier 25HCA Installation Instructions Manual Download Page 6

6

Table 2—Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.)

UNIT SIZE

LIQUID

VAPOR (up to 80 ft.)

Connection Diameter

Tube Diameter

Connection Diameter

Rated Tube Diameter

18, 24

3/8

3/8

5/8

5/8

30, 36

3/8

3/8

3/4

3/4

42, 48

3/8

3/8

7/8

7/8

60

3/8

3/8

7/8

1--1/8

Notes:

1. Tube diameters are for total equivalent lengths up to 80 ft..

2. Do not apply capillary tube or fixed orifice indoor coils to these units.
* For Tubing Set lengths between 80 and 200 ft. horizontal or 20 ft. vertical differential (250 ft.Total Equivalent Length), refer to the Longline

Application Guideline.

Outdoor Unit Connected to Factory Approved Indoor Unit

These outdoor units are carefully evaluated and listed with

specific indoor coils for proper system performance.

IMPORTANT

: Do not apply indoor coils which are not factory

approved to these units.

Install Adapter Tube

1. Remove plastic retainer holding outdoor piston in liquid

service valve.

2. Check outdoor piston size with matching number listed on

unit rating plate.

3. Locate plastic bag taped to unit containing adapter tube.
4. Remove Teflon

washer from bag and install on open end

of liquid service valve. (See Fig. 5.)

5. Remove adapter tube from bag and connect threaded nut

to liquid service valve. Tighten nut finger--tight and then
with wrence an additional 1/2 turn (15 ft--lb). DO NOT
OVER TIGHTEN!

Refrigerant Tubing and Sweat Connections

Connect vapor tube to fitting on outdoor unit vapor service

valves (see Table 2). Connect liquid tubing to adapter tube on
liquid service valve. Use refrigerant grade tubing.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Service valves must be wrapped in a heat--sinking

material such as a wet cloth.

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Installation of filter drier in liquid line is required.

Install Liquid Line Filter Drier Indoor

Refer to Fig. 7 and install filter drier as follows:

1. Braze 5 in. liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to 5 in. long liquid tube from step 1.
4. Connect and braze liquid refrigerant tube to the filter drier.

A05227

Fig. 7

---

Liquid Line Filter Drier

Leak Testing

Leak test all joints indoors, outdoors, and refrigerant tubing.

Evacuate Refrigerant Tubing and Indoor Coil

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Never use the system compressor as a vacuum pump.

Refrigerant tubes and indoor coil should be evacuated using the
recommended the recommended deep vacuum method of 500

microns. The alternate triple evacuation method may be used if

the procedure outlined below is followed.

IMPORTANT

: Always break a vacuum with dry nitrogen.

25H

C

A

Summary of Contents for 25HCA

Page 1: ...ION 3 12 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Elevate Unit 3 Step 6 Install TXV 3 4 Step 7 Check Defrost The...

Page 2: ...suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windo...

Page 3: ...31 1 2 X 31 1 2 9 1 8 6 9 16 24 11 16 35 X 35 9 1 8 6 9 16 28 7 16 A05177 Fig 3 Tiedown Knockout Requirements On rooftop applications locate unit at least 6 in above roof surface STEP 4 Operating Ambi...

Page 4: ...m down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabinet 3 Remove TXV support clamp using a 5 16 in nut driver Save the clamp 4 Remove R 22 TXV using...

Page 5: ...bserve the following S Use a brazing shield S Wrap service valves with wet cloth or use a heat sink material Outdoor units may be connected to indoor section using accessory tubing package or field su...

Page 6: ...l 1 2 turn 15 ft lb DO NOT OVER TIGHTEN Refrigerant Tubing and Sweat Connections Connect vapor tube to fitting on outdoor unit vapor service valves see Table 2 Connect liquid tubing to adapter tube on...

Page 7: ...outdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal Pay close attention to feeder tubes makings sure wire ties on feeder tubes are secure an...

Page 8: ...lated 35 C minimum wire If thermostat is located more than 100 ft from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must b...

Page 9: ...ng system repair or final unit disposal Follow these steps to properly start up system 1 After system is evacuated fully open liquid and vapor service valves 2 Unit is shipped with valve stem s closed...

Page 10: ...G FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 12 Generic Wiring Diagrams See Thermostat Installation Instructions for specific...

Page 11: ...the start of defrost cycle and restarting of heating cycle It is selected by placing DIP switch 3 on defrost board see Fig 13 in the ON position When Quiet Shift switch is placed in ON position and a...

Page 12: ...claim refrigerant if temperature is lower Allow a tolerance of 3 F Heating Check Chart Procedure To check system operation during heating cycle refer to the Heating Check Chart on outdoor unit This ch...

Page 13: ...370 106 101 96 91 377 107 102 97 92 384 109 104 99 94 391 110 105 100 95 398 112 107 102 97 405 113 108 103 98 412 114 109 104 99 419 115 110 105 100 426 117 112 107 102 433 118 113 108 103 440 119 1...

Page 14: ...longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and...

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