Carrier 25HCA Installation Instructions Manual Download Page 4

4

Installing TXV in Place of Piston

1. Pump system down to 2 psig and recover refrigerant.
2. Remove hex nut from piston body. Use backup wrench on

fan coils.

3. Remove and discard factory--installed piston. Be sure

Teflon

R

seal is in place.

4. Reinstall hex nut. Finger tighten nut plus 1/2 turn.

NOTE

: If the piston is not removed from the body, TXV will

not function properly.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Use a brazing shield and wrap TXV with wet cloth or

use heat sink material.

5. Install TXV on indoor coil liquid line. Sweat swivel

adapter to inlet of indoor coil and attach to TXV outlet.

Use backup wrench to avoid damage to tubing or valve.
Sweat inlet of TXV, marked “IN” to liquid line. Avoid

excessive heat which could damage valve.

6. Install vapor elbow with equalizer adapter to suction tube

of line set and suction connection to indoor coil. Adapter

has a 1/4--in. male connector for attaching equalizer tube.

7. Connect equalizer tube of TXV to 1/4--in. equalizer fitting

on vapor line adapter.

8. Attach TXV bulb to horizontal section of suction line

using clamps provided. Insulate bulb with field--supplied

insulation tape. See Fig. 4 for correct positioning of
sensing bulb.

9. Proceed with remainder of unit installation.

2  O'CLOCK

10  O'CLOCK

SENSING  BULB

STRAP

SUCTION  TUBE

8  O'CLOCK

4  O'CLOCK

7

8

 IN. OD &  SMALLER

LARGER  THAN 

 

7

8

 IN. OD

 

A81032

Fig. 4

---

Position of Sensing Bulb

Replacing TXV on R--22 Indoor Coil

1. Pump system down to 2 psig and recover refrigerant.
2. Remove coil access panel and fitting panel from front of

cabinet.

3. Remove TXV support clamp using a 5/16--in. nut driver.

Save the clamp.

4. Remove R--22 TXV using a backup wrench on flare

connections to prevent damage to tubing.

5. Using wire cutters, cut equalizer tube off flush with vapor

tube inside cabinet.

6. Remove bulb from vapor tube inside cabinet.
7. Braze equalizer stub--tube closed. Use protective barrier as

necessary to prevent damage to drain pan.

IMPORTANT

: Route the equalizer tube of Puron TXV through

suction line connection opening in fitting panel prior to replacing
fitting panel around tubing.

8. Install TXV with 3/8--in. copper tubing through small hole

in service panel. Use wrench and backup wrench, to avoid

damage to tubing or valve, to attach TXV to distributor.

9. Reinstall TXV support clamp (removed in item 3).

10. Attach TXV bulb to vapor tube inside cabinet, in same

location as original was when removed, using supplied
bulb clamps (nylon or copper). See Fig. 4 for correct

positioning of sensing bulb.

11. Route equalizer tube through suction connection opening

(large hole) in fitting panel and install fitting panel in
place.

12. Sweat inlet of TXV, marked IN to liquid line. Avoid

excessive heat which could damage valve.

13. Install vapor elbow with equalizer adapter to vapor line of

line set and vapor connection to indoor coil. Adapter has
a 1/4--in. male connector for attaching equalizer tube.

14. Connect equalizer tube of TXV to 1/4--in. equalizer fitting

on vapor line adapter. Use backup wrench to prevent
damage to equalizer fitting.

15. Proceed with remainder of unit installation.

A05226

Fig. 5

---

Liquid Service Valve with Sweat Adapter Tube

25H

C

A

Summary of Contents for 25HCA

Page 1: ...ION 3 12 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Elevate Unit 3 Step 6 Install TXV 3 4 Step 7 Check Defrost The...

Page 2: ...suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windo...

Page 3: ...31 1 2 X 31 1 2 9 1 8 6 9 16 24 11 16 35 X 35 9 1 8 6 9 16 28 7 16 A05177 Fig 3 Tiedown Knockout Requirements On rooftop applications locate unit at least 6 in above roof surface STEP 4 Operating Ambi...

Page 4: ...m down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabinet 3 Remove TXV support clamp using a 5 16 in nut driver Save the clamp 4 Remove R 22 TXV using...

Page 5: ...bserve the following S Use a brazing shield S Wrap service valves with wet cloth or use a heat sink material Outdoor units may be connected to indoor section using accessory tubing package or field su...

Page 6: ...l 1 2 turn 15 ft lb DO NOT OVER TIGHTEN Refrigerant Tubing and Sweat Connections Connect vapor tube to fitting on outdoor unit vapor service valves see Table 2 Connect liquid tubing to adapter tube on...

Page 7: ...outdoor unit has not shifted during shipment Ensure tubes are not rubbing against each other or any sheet metal Pay close attention to feeder tubes makings sure wire ties on feeder tubes are secure an...

Page 8: ...lated 35 C minimum wire If thermostat is located more than 100 ft from unit as measured along the control voltage wires use No 16 AWG color coded wire to avoid excessive voltage drop All wiring must b...

Page 9: ...ng system repair or final unit disposal Follow these steps to properly start up system 1 After system is evacuated fully open liquid and vapor service valves 2 Unit is shipped with valve stem s closed...

Page 10: ...G FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 12 Generic Wiring Diagrams See Thermostat Installation Instructions for specific...

Page 11: ...the start of defrost cycle and restarting of heating cycle It is selected by placing DIP switch 3 on defrost board see Fig 13 in the ON position When Quiet Shift switch is placed in ON position and a...

Page 12: ...claim refrigerant if temperature is lower Allow a tolerance of 3 F Heating Check Chart Procedure To check system operation during heating cycle refer to the Heating Check Chart on outdoor unit This ch...

Page 13: ...370 106 101 96 91 377 107 102 97 92 384 109 104 99 94 391 110 105 100 95 398 112 107 102 97 405 113 108 103 98 412 114 109 104 99 419 115 110 105 100 426 117 112 107 102 433 118 113 108 103 440 119 1...

Page 14: ...longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and...

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