background image

23 - SPECIAL INFORMATION FOR ATEX AREAS

in accordance with directive 2014/34/EU (explosive atmospheres)

23.1 - General information

Evaluation of the level of danger of explosion established in accordance with standards EN 13463-1 and EN 1127-1.

The units are certified as complying with the recommendations in standard EN 13463-5 "Protection by constructional safety ''

c

''.

The user must classify the various potentially explosive areas in accordance with directive 1999/92/EC.

The units are selected and manufactured according to the type of area defined by the user.

A unit must never be operated under conditions other than those for which it was designed.

Labelling

Each unit is supplied with an ATEX certificate of conformity. The ATEX labelling is affixed to the data plate as shown below:

E.g.: 

  II  2G  IIB/IIB + H

2

 or IIC  TX 

(*)

Explanation of the labelling:

 

-

:

 Standardised ATEX logo

 

-

II:

: Group II = surface industries

 

-

2:

 Category of equipment = installation area 1 or 2

 

-

G:

 Equipment which can be installed in a gas zone

*: The labelling and the equipment integrated into the unit are adapted according to the conditions defined by the customer in the sheet completed prior to ordering:

 

-

IIB/IIB + H

2

 or IIC:

 

Gas explosion set (IIA, IIB or IIC)

 

-

 

IIB

 suitable for gas sets IIA and IIB

 

-

 

IIC

 (or IIB + H

2

 [depending on the labelling on the integrated equipment] if hydrogen present)

 

-

TX

 replaced in the labelling by the temperature class given in the operating conditions defined by the customer, T2 (300°C) to 

T6 (85°C), indicates the maximum permitted surface temperature.

System start-up, maintenance

The units must be installed and commissioned by a qualified professional.

All the provisions set out by the current directives and standards must be respected during installation, for example, automatically 

linking the unit's supply to the presence of a flow rate detected by a sensor.
In all cases, refer to the general information section of this manual, to the specific manuals for the ATEX components built into the unit 

and listed in the ATEX dossier, and to the specific precautions below:

 

Install the units so that the temperatures at and around the intake are between -40 and +60°C.

 

The units and the additional metal elements must be connected electrically by a grounding cable linked to the frame.

 

Select and install all the electrical connection and control components according to the risk zone in which they will be installed.

 

All remote metal components (screens, pipes, etc.) must be grounded, if necessary by grounding cables.

 

Heat protection is compulsory for the motor (not supplied as standard, contact us). This must be connected by the installer (away 

from the ATEX area).

 

The installer must use all available devices to ensure that the temperature of the various elements of the installation remains below 

the autoignition temperature of the gas in question.

Any modification to the unit without our prior approval is prohibited.

Ensure that, during assembly or maintenance operations, no element (tools, screws, components, etc.) are left in the unit, as this could 

cause a dangerous situation to arise (see section 22.3).
Prior to any maintenance operation, ensure that the unit is powered off.

After each maintenance operation, check that all the removed components have been refitted and secured in their original position.

Ensure that the ground straps are in good condition and reconnected.
Regularly check the mounting of removable parts such as fan motor assemblies, enclosures, feet, or the expansion vessel.

Exchanger coils:

The temperature of the fluids circulating in the coils must not exceed the value given on the unit's name plate.
It must be below the surface temperature limit (or temperature class) corresponding to the ATEX atmosphere for which the unit is 

certified (see labelling)

23

Summary of Contents for 09PE

Page 1: ...Translation of the original document INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Drycooler and air cooled condenser 09PE...

Page 2: ...eed 8 7 2 Air intake height 9 8 INSTALLATION RECOMMENDATIONS 10 9 CONNECTIONS 10 9 1 Electrical connection 10 9 2 Fluid connection 10 9 3 Connecting a speed regulator 10 10 OPERATION 11 10 1 First com...

Page 3: ...16 16 PROTECTION CABINET OPTION 16 17 CONTROL CABINET WITH ELECTRONIC BOARD OPTION 17 18 ELECTRICS BOX OPTION 18 19 STAGING FOR CONTROL CABINET OPTION 19 20 OPTION FOR CONTROL CABINET CONTROLLED BY TH...

Page 4: ...ublic access by clearly marking the work area 2 1 In an emergency Switch off the electrical supply The process should not be jeopardised if the emergency stop devices are activated Switch off the fans...

Page 5: ...r 9 08 Number of fans 01 to 14 3 Number of rows of finned tubes 2 3 4 or 5 2 Number of fan lines 1 or 2 S Coil specification S single coil D double coil T 2 refrig circuits Z drainable coil H Unit pos...

Page 6: ...d in the table below with a symbol must be lifted using a spreader beam Lifting using a spreader beam Lifting using a crane A A A B B B A B 60 60 E E E E E E 1067 1067 1067 H H H 1023 5 2 Lifting VERT...

Page 7: ...feet must be moved to the use position B To do this Lift the upper unit using the lifting rings Keep the unit raised throughout the procedure Unscrew the 4 mounting bolts on each foot The other bolts...

Page 8: ...t is recommended to place the units in an area protected from adverse weather conditions 7 INSTALLATION Contact us for projects with a special seismic risk Before setting up the unit in its intended l...

Page 9: ...ake perimeter Several units are placed side by side to prevent the risk of air recycling air intake on 4 sides only 1 unit placed against a wall air intake on 3 sides only 1 unit placed against 2 wall...

Page 10: ...ediately contact your energy supplier and make sure the unit is not switched on until the necessary corrective actions have been taken Failure to do so will automatically void the warranty It is your...

Page 11: ...use Scaling and corrosion have a very negative effect on the operation and service life of the units Therefore only use treated water or authorised fluids check the compatibility of any additives with...

Page 12: ...f the voltage drops below 290 V for 5 seconds the motor stops The fault is indicated by a change of state on the KL2 relay The motor will restart when the voltage returns to its nominal value Absence...

Page 13: ...nt 1 year 1 Clean the louvres on the electrical cabinet optional 1 year Expansion vessel optional check that all devices work correctly and check the sealing of all couplings 1 year Check the electric...

Page 14: ...nitial wash against the air flow direction at the discretion of the operator and depending on the fouling level 5 Some detergents may damage the unit s paintwork 14 5 Removing and refitting a fan The...

Page 15: ...semble position the fan on the 12 inserts of the unit then repeat the operations in reverse order to disassembly taking care only to use the screws supplied M8x25 screws flat washer for V shaped units...

Page 16: ...xes are provided for the installer on the base of the cabinet A padlockable front disconnect switch with auxiliary contact fitted with a device requiring the power supply to be switched off before the...

Page 17: ...nd mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power conne...

Page 18: ...temperature sensor may be added for use from 20 to 40 C Humidity As an option a heater connected to a humidity sensor may be added for use above 60 humidity Information available See connection sheet...

Page 19: ...19 STAGING FOR CONTROL CABINET OPTION 1 or 2 circuits per coil 2 circuits per coil 1 circuit per coil Key M 01 Number of motors 1 Number of stages 19...

Page 20: ...per If cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Conne...

Page 21: ...M 09 M 11 M 04 M 06 M 08 M 10 M 12 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02 M 01 M 03 M 04 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02...

Page 22: ...ILLING capacity 35 VT 46 15 31 94 31 63 VU USEFUL expansion volume 43 14 29 88 29 59 LOW PRE ALARM capacity 32 VT 42 14 28 86 29 57 LOW PRE ALARM capacity 16 VT 21 7 14 43 14 29 Empty weight kg 44 52...

Page 23: ...unit s supply to the presence of a flow rate detected by a sensor In all cases refer to the general information section of this manual to the specific manuals for the ATEX components built into the u...

Page 24: ...e stopped and the impeller inspected If dust is found all the areas affected must be thoroughly cleaned If the vibration speed level is still compliant with the standardised thresholds the fan may ret...

Page 25: ...the working area In zone 1 and in the presence of substances belonging to group IIC acetylene carbon disulphide hydrogen and hydrogen sulphide ethylene oxide carbon monoxide if there is a risk of exp...

Page 26: ...ilver Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser type Compressor oil Waste electrical and elect...

Page 27: ......

Page 28: ...536634 03 09 2020 replaces No EN7536634 02 04 2020 Produced for CIAT S A Culoz in France The manufacturer reserves the right to modify the product specifications without prior notice Printed in the Eu...

Reviews: