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8 - INSTALLATION RECOMMENDATIONS

 

Ensure sufficient devices are provided to guarantee the protection of persons and property, and to enable maintenance operations 

to be carried out in complete safety.

 

If a malfunction would have significant human, environmental or financial consequences, take appropriate steps to limit the effects.

 

Ensure that the installation complies with the legal texts and codes in force in the country of operation, and that it complies with the 

safety rules applicable to the site where it is being used (explosive atmosphere, for example).

 

If necessary, affix to the machine the hazard symbol corresponding to the fluid in accordance with current standards.

 

Install burn hazard signs wherever the internal temperature of pipes exceeds 65°C.

 

Fit safety devices to prevent the fluid temperature or pressure from exceeding the values indicated in the order. Approval for operation 

at higher conditions must be obtained from us.

 

The unit must be fitted with an immediately accessible emergency stop device; this visible device must allow the electrical supply 

to the unit and its accessories to be cut completely.

 

Ensure that cutting off the electrical supply, whether intentionally or accidentally, does not jeopardise the process.

 

Use the mounting holes and, if necessary, reinforce the anchoring system according to the wind conditions (particularly for vertical units).

 

If the unit needs to be installed on a framework, this structure must be calculated based on the weight of the unit during operation 

(full), equipped with all its accessories.

 

If using rubber mounts, use a rigid frame which locks the feet together.

 

If objects or hail fall on the unit, there is a risk that the finned components may be damaged (horizontal forced-draught units). Take 

appropriate steps to protect it, by adding a protective screen, for example.

 

If there is a risk of freezing while the system is operating, use a device designed to prevent this.

 

Install venting and draining devices and shut-off valves.

 

Connect the piping to earth in accordance with an overall study of the installation.

 

For any accessories, refer to the specific guides.

9 - CONNECTIONS

9.1 - Electrical connection

 

All wiring must be connected in accordance with the regulations that apply to the installation site (e.g. NF C 15100 in France).

 

In all cases, refer to the "ELECTRICAL CONNECTIONS" document or wiring diagram attached to the unit.

 

■ Follow the electrical supply specifications indicated on the data plate.

 

The phase unbalance must not exceed ±2% for voltage.

If any of the above requirements are not met, immediately contact your energy supplier and make sure the unit is not switched on until 

the necessary corrective actions have been taken. Failure to do so will automatically void the warranty.
It is your responsibility to protect the unit from mains voltage spikes and voltage spikes caused by lightning. Depending on the geographic 

location and the type of mains network (buried or overhead), local regulations may require that a lightning rod be installed. Failure 

to comply with the requirements of standards in force in the country of installation (e.g. NF C 15100 in France) will void the warranty.

 

-

Before making any connection, check that the power supply cable is not powered on.

The terminal boxes on the motors for units without the terminal box or electrical cabinet option must be directly connected taking all 

the necessary precautions in order to avoid:

 

-

electrical connection errors which can damage the motors or impair performance

 

-

water ingress in the terminal boxes (e.g. if the cover is not closed properly) which damages the motors

 

-

people falling from a height when making electrical connections for units installed high up

Fluid connection

 

Never introduce foreign bodies into the circuit.

 

The connection pipes and the regulation or insulation equipment must be set up and supported so as to ensure they do not exert 

any force on the coil piping (pressure, torsion or flexion). It is recommended to use flexible connectors on the connections to prevent 

water hammer.

 

Positioning of pipes: connect all piping on the unit (see dimensional drawing)

 

If brazed/welded connections are used, take appropriate precautions to ensure that welding residues do not enter the circuit.

Special note for condensers: 

 

Refrigerant connections: The refrigerant connections between the condenser and the internal machine, as well as the leak tests, 

must be carried out by a specialist using a method in accordance with best current practices and applicable standards and 

regulations. Units are delivered pre-charged with nitrogen at 0.5 bar with piping blanked.

 

-

Blanking with brazed plugs: remove the plugs by heating them with a blowtorch

 

-

Blanking with pressed metal: use a pipe cutter to cut off the end of the pipe no more than 10 mm from the end.

 

■ Inlet/outlet according to stickers affixed to the manifold close to the orifice.

 

On grounds of hygiene, SAWING AND GRINDING ARE FORBIDDEN. Use a pipe cutter. 

9.2 - Connecting a speed regulator

 

■ A regulator must be commissioned by a specialist, as an incorrect choice/configuration could cause electromagnetic interference 

and damage to the motors. Minimum precautions:

 

-

Use a shielded cable upstream and downstream of the regulator.

 

-

The frequency must be between 25 and 50 Hz.

 

-

Fit a DU/DT filter between the speed regulator and the fans.

10

Summary of Contents for 09PE

Page 1: ...Translation of the original document INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Drycooler and air cooled condenser 09PE...

Page 2: ...eed 8 7 2 Air intake height 9 8 INSTALLATION RECOMMENDATIONS 10 9 CONNECTIONS 10 9 1 Electrical connection 10 9 2 Fluid connection 10 9 3 Connecting a speed regulator 10 10 OPERATION 11 10 1 First com...

Page 3: ...16 16 PROTECTION CABINET OPTION 16 17 CONTROL CABINET WITH ELECTRONIC BOARD OPTION 17 18 ELECTRICS BOX OPTION 18 19 STAGING FOR CONTROL CABINET OPTION 19 20 OPTION FOR CONTROL CABINET CONTROLLED BY TH...

Page 4: ...ublic access by clearly marking the work area 2 1 In an emergency Switch off the electrical supply The process should not be jeopardised if the emergency stop devices are activated Switch off the fans...

Page 5: ...r 9 08 Number of fans 01 to 14 3 Number of rows of finned tubes 2 3 4 or 5 2 Number of fan lines 1 or 2 S Coil specification S single coil D double coil T 2 refrig circuits Z drainable coil H Unit pos...

Page 6: ...d in the table below with a symbol must be lifted using a spreader beam Lifting using a spreader beam Lifting using a crane A A A B B B A B 60 60 E E E E E E 1067 1067 1067 H H H 1023 5 2 Lifting VERT...

Page 7: ...feet must be moved to the use position B To do this Lift the upper unit using the lifting rings Keep the unit raised throughout the procedure Unscrew the 4 mounting bolts on each foot The other bolts...

Page 8: ...t is recommended to place the units in an area protected from adverse weather conditions 7 INSTALLATION Contact us for projects with a special seismic risk Before setting up the unit in its intended l...

Page 9: ...ake perimeter Several units are placed side by side to prevent the risk of air recycling air intake on 4 sides only 1 unit placed against a wall air intake on 3 sides only 1 unit placed against 2 wall...

Page 10: ...ediately contact your energy supplier and make sure the unit is not switched on until the necessary corrective actions have been taken Failure to do so will automatically void the warranty It is your...

Page 11: ...use Scaling and corrosion have a very negative effect on the operation and service life of the units Therefore only use treated water or authorised fluids check the compatibility of any additives with...

Page 12: ...f the voltage drops below 290 V for 5 seconds the motor stops The fault is indicated by a change of state on the KL2 relay The motor will restart when the voltage returns to its nominal value Absence...

Page 13: ...nt 1 year 1 Clean the louvres on the electrical cabinet optional 1 year Expansion vessel optional check that all devices work correctly and check the sealing of all couplings 1 year Check the electric...

Page 14: ...nitial wash against the air flow direction at the discretion of the operator and depending on the fouling level 5 Some detergents may damage the unit s paintwork 14 5 Removing and refitting a fan The...

Page 15: ...semble position the fan on the 12 inserts of the unit then repeat the operations in reverse order to disassembly taking care only to use the screws supplied M8x25 screws flat washer for V shaped units...

Page 16: ...xes are provided for the installer on the base of the cabinet A padlockable front disconnect switch with auxiliary contact fitted with a device requiring the power supply to be switched off before the...

Page 17: ...nd mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power conne...

Page 18: ...temperature sensor may be added for use from 20 to 40 C Humidity As an option a heater connected to a humidity sensor may be added for use above 60 humidity Information available See connection sheet...

Page 19: ...19 STAGING FOR CONTROL CABINET OPTION 1 or 2 circuits per coil 2 circuits per coil 1 circuit per coil Key M 01 Number of motors 1 Number of stages 19...

Page 20: ...per If cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Conne...

Page 21: ...M 09 M 11 M 04 M 06 M 08 M 10 M 12 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02 M 01 M 03 M 04 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02...

Page 22: ...ILLING capacity 35 VT 46 15 31 94 31 63 VU USEFUL expansion volume 43 14 29 88 29 59 LOW PRE ALARM capacity 32 VT 42 14 28 86 29 57 LOW PRE ALARM capacity 16 VT 21 7 14 43 14 29 Empty weight kg 44 52...

Page 23: ...unit s supply to the presence of a flow rate detected by a sensor In all cases refer to the general information section of this manual to the specific manuals for the ATEX components built into the u...

Page 24: ...e stopped and the impeller inspected If dust is found all the areas affected must be thoroughly cleaned If the vibration speed level is still compliant with the standardised thresholds the fan may ret...

Page 25: ...the working area In zone 1 and in the presence of substances belonging to group IIC acetylene carbon disulphide hydrogen and hydrogen sulphide ethylene oxide carbon monoxide if there is a risk of exp...

Page 26: ...ilver Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser type Compressor oil Waste electrical and elect...

Page 27: ......

Page 28: ...536634 03 09 2020 replaces No EN7536634 02 04 2020 Produced for CIAT S A Culoz in France The manufacturer reserves the right to modify the product specifications without prior notice Printed in the Eu...

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