background image

22 - EXPANSION VESSEL OPTION

Function

 

■ The expansion vessels are designed to be fitted to drycoolers, for generating set cooling applications only. Their function is to compensate 

for variations in the volume of fluid in one installation, while guaranteeing a sufficient quantity of coolant. Any other use is forbidden.

 

They must always be installed at a high point on the installation.

Limits of use

 

These vessels are not subject to [PED] Directive 2014/68/EC.

 

Limits of use: Maximum Permitted Pressure (WP) = 0.5 bar, max. temp. = 100°C.

 

The "POSITIVE/NEGATIVE PRESSURE" button is not a safety device: a valve rated at 0.5 bar must be fitted on the installation.

2

4

3

1

5

10

11

12

13

6

7

8

9

1. 

Sight glass (optional)

2. Instrumentation
3. 

Motor draining

4. 

Expansion tubing

5. 

Lifting point

6. 

High alarm

7. 

Low pre-alarm

8. 

Low alarm

9. 

Compact regulators label (optional)

10.  POSITIVE/NEGATIVE PRESSURE button (manual 

filling)

11.  Pump filling (1/2" GAS)

12.  MURPHY regulator (1/4" NPT)
13.  Booster pump (1"1/4 GAS)

Description

 

There are 2 sizes available as standard for 1 or 2 circuits:

 

-

VE 130 for units with 1 fan line (VE130D for dual circuits)

 

-

VE 270 for units with 2 fan lines (VE270D for dual circuits).

Vessels on dual circuits are partitioned as follows: 1/3 (low temp.), 2/3 (high temp.).

Specifications

VE130

VE130D

VE270

VE270D

LT

HT

LT

HT

Length (mm)

1074

2194

Height (mm)

VT = TOTAL CAPACITY (litres)

130

43

87

268

89

179

V1 = HIGH ALARM capacity (68% VT)

89

30

59

182

61

121

V2 = Cold FILLING capacity (35%VT)

46

15

31

94

31

63

VU = USEFUL expansion volume

43

14

29

88

29

59

LOW PRE-ALARM capacity (32%VT)

42

14

28

86

29

57

LOW PRE-ALARM capacity (16%VT)

21

7

14

43

14

29

Empty weight (kg)

44

52

77

79

Optional equipment

 

Sight glass. Gives a visual indication of the level of liquid (range: 

100 mm) between the high alarm level and the low pre-alarm 

level.

 

Float-type or MURPHY-type regulators available for high alarm, 

low pre-alarm or low alarm (combinations on request).

Connection

 

For HORIZONTAL and VERTICAL units with 1 fan line, the 

expansion vessel is supplied fitted and connected (except for 

the vertical "S" module with 1 fan motor assembly). No 

connection is necessary.

 

For VERTICAL units with 2 fan lines, the vessel is supplied 

separately.

1.  Place the vessel on top of the unit and screw in the 2 feet on 

the side rails. 

2.  Connect the expansion tubing to the sleeve on the drycooler 

intake manifold.

3.  If required by the installation, connect the booster pump (see 

diagram).

 

Next, connect any optional equipment to the power supply (see 

specific manuals).

Start-up

1.  Open the sight glass hole

2.  Fill the vessel via the plug until the fluid overflows from this 

hole.

3.  The vessel is then filled to its cold filling level. Close the sight 

glass hole again and refit the filling cap. The vessel is 

operational.

 

After several hours of operation, check the seals on all the 

couplings, top up the fluid if necessary and check the correct 

operation of the equipment (e.g. level regulators, etc.).

Maintenance

 

At least once a year, check that the equipment is operating 

correctly and check the seals on all the couplings. Top up the 

fluid if necessary.

22

Summary of Contents for 09PE

Page 1: ...Translation of the original document INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Drycooler and air cooled condenser 09PE...

Page 2: ...eed 8 7 2 Air intake height 9 8 INSTALLATION RECOMMENDATIONS 10 9 CONNECTIONS 10 9 1 Electrical connection 10 9 2 Fluid connection 10 9 3 Connecting a speed regulator 10 10 OPERATION 11 10 1 First com...

Page 3: ...16 16 PROTECTION CABINET OPTION 16 17 CONTROL CABINET WITH ELECTRONIC BOARD OPTION 17 18 ELECTRICS BOX OPTION 18 19 STAGING FOR CONTROL CABINET OPTION 19 20 OPTION FOR CONTROL CABINET CONTROLLED BY TH...

Page 4: ...ublic access by clearly marking the work area 2 1 In an emergency Switch off the electrical supply The process should not be jeopardised if the emergency stop devices are activated Switch off the fans...

Page 5: ...r 9 08 Number of fans 01 to 14 3 Number of rows of finned tubes 2 3 4 or 5 2 Number of fan lines 1 or 2 S Coil specification S single coil D double coil T 2 refrig circuits Z drainable coil H Unit pos...

Page 6: ...d in the table below with a symbol must be lifted using a spreader beam Lifting using a spreader beam Lifting using a crane A A A B B B A B 60 60 E E E E E E 1067 1067 1067 H H H 1023 5 2 Lifting VERT...

Page 7: ...feet must be moved to the use position B To do this Lift the upper unit using the lifting rings Keep the unit raised throughout the procedure Unscrew the 4 mounting bolts on each foot The other bolts...

Page 8: ...t is recommended to place the units in an area protected from adverse weather conditions 7 INSTALLATION Contact us for projects with a special seismic risk Before setting up the unit in its intended l...

Page 9: ...ake perimeter Several units are placed side by side to prevent the risk of air recycling air intake on 4 sides only 1 unit placed against a wall air intake on 3 sides only 1 unit placed against 2 wall...

Page 10: ...ediately contact your energy supplier and make sure the unit is not switched on until the necessary corrective actions have been taken Failure to do so will automatically void the warranty It is your...

Page 11: ...use Scaling and corrosion have a very negative effect on the operation and service life of the units Therefore only use treated water or authorised fluids check the compatibility of any additives with...

Page 12: ...f the voltage drops below 290 V for 5 seconds the motor stops The fault is indicated by a change of state on the KL2 relay The motor will restart when the voltage returns to its nominal value Absence...

Page 13: ...nt 1 year 1 Clean the louvres on the electrical cabinet optional 1 year Expansion vessel optional check that all devices work correctly and check the sealing of all couplings 1 year Check the electric...

Page 14: ...nitial wash against the air flow direction at the discretion of the operator and depending on the fouling level 5 Some detergents may damage the unit s paintwork 14 5 Removing and refitting a fan The...

Page 15: ...semble position the fan on the 12 inserts of the unit then repeat the operations in reverse order to disassembly taking care only to use the screws supplied M8x25 screws flat washer for V shaped units...

Page 16: ...xes are provided for the installer on the base of the cabinet A padlockable front disconnect switch with auxiliary contact fitted with a device requiring the power supply to be switched off before the...

Page 17: ...nd mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power conne...

Page 18: ...temperature sensor may be added for use from 20 to 40 C Humidity As an option a heater connected to a humidity sensor may be added for use above 60 humidity Information available See connection sheet...

Page 19: ...19 STAGING FOR CONTROL CABINET OPTION 1 or 2 circuits per coil 2 circuits per coil 1 circuit per coil Key M 01 Number of motors 1 Number of stages 19...

Page 20: ...per If cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Conne...

Page 21: ...M 09 M 11 M 04 M 06 M 08 M 10 M 12 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02 M 01 M 03 M 04 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02...

Page 22: ...ILLING capacity 35 VT 46 15 31 94 31 63 VU USEFUL expansion volume 43 14 29 88 29 59 LOW PRE ALARM capacity 32 VT 42 14 28 86 29 57 LOW PRE ALARM capacity 16 VT 21 7 14 43 14 29 Empty weight kg 44 52...

Page 23: ...unit s supply to the presence of a flow rate detected by a sensor In all cases refer to the general information section of this manual to the specific manuals for the ATEX components built into the u...

Page 24: ...e stopped and the impeller inspected If dust is found all the areas affected must be thoroughly cleaned If the vibration speed level is still compliant with the standardised thresholds the fan may ret...

Page 25: ...the working area In zone 1 and in the presence of substances belonging to group IIC acetylene carbon disulphide hydrogen and hydrogen sulphide ethylene oxide carbon monoxide if there is a risk of exp...

Page 26: ...ilver Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser type Compressor oil Waste electrical and elect...

Page 27: ......

Page 28: ...536634 03 09 2020 replaces No EN7536634 02 04 2020 Produced for CIAT S A Culoz in France The manufacturer reserves the right to modify the product specifications without prior notice Printed in the Eu...

Reviews: