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Electrical connections:

All electrical connections must be performed by qualified, ATEX-approved personnel. Under no circumstances  may  the 

manufacturer be held liable for the performance of these connections, which are outside the scope of its services.
Prevention of corrosion:

If any rust appears, sand the corroded surface with an emery cloth, clean, then protect with rustproof, anti-electrostatic paint. 

23.2 - Periodic inspections/checks

Unit vibration
DANGERS 

 

The vibration check detects:

 

-

Any wear to rotating parts. Any significant discrepancy in the vibration speeds may cause parts to come into contact with each 

other, which may spark an explosion; it may even cause certain parts to break with the same result.

 

-

An increase in the vibration speeds may also indicate that there is an accumulation of dust and an imbalance has been created. 

An accumulation of dust can spark an explosion, by creating areas of contact or by reducing the ignition temperature of the gas.

CHECK

Users must ensure that the vibration levels of the fan remain below the standardised levels, and that there are no deviations in the 

vibration speed values.
Application category BV3 according to standard ISO 14694.

FREQUENCY OF CHECK

Depending on the use (room temperature, and hourly rate of rotation of the device) and the fluid circulated (from highly charged with 

particles, to very clean), users must check the vibration speeds so that any discrepancy in the speed levels can be detected.

 

The frequency of checks must be as follows:

 

-

Every 150 hours, or weekly, during the first month of installation.

 

-

Every 2000 hours, or every 3 months thereafter.

CORRECTIVE ACTIONS

If a deviation in the vibration speed values is noted, the fan must be stopped and the impeller inspected. If dust is found, all the areas 

affected must be thoroughly cleaned. If the vibration speed level is still compliant with the standardised thresholds, the fan may return 

to normal operation.
If the alarm level is reached, schedule a 2

nd

 inspection and return to checking every 150 hours, or weekly.

If the maximum standardised vibration thresholds are exceeded, the fan must be stopped, a record must be made, and a 2

nd

 inspection 

must be performed.
In all cases, a vibration check must be performed after the fan is returned to normal operation.

Checking the ground continuity
DANGERS

 

There is a risk of electrostatic discharge.

CHECK

 

■ For fans fitted with straps:

 

-

Perform a visual inspection of the ground straps (check they are present) and check that the ground strap terminal retaining 

screws are correctly tightened.

 

-

With the fan switched off, measure the resistance between one ground strap terminal on the intake section and the connection 

terminal  to  the  customer  ground  with  a  supply  of  12  Volts.  During  the  first  check,  this  measurement  must  be  noted  on  the 

maintenance sheet (see section 22.4 - Appendix, next page) as well as the reference resistance. The resistance must not exceed 

25% of the reference resistance.

 

If the resistance check exceeds 25% of the reference resistance:

 

-

Dismantle each ground strap terminal individually. Only one terminal must be disconnected at a time (this operation must be 

performed with the fan switched off).

 

-

Check that there is no area of pitting corrosion on the grounding lug or strap terminal.

 

-

Repeat the resistance measurement.

FREQUENCY OF CHECK

 

Elements ensuring ground continuity must be checked at the following intervals:

 

-

Every 150 hours, or weekly, during the first month of installation.

 

If any irregularity is detected during this period of observation: 

 

-

Every 5000 hours, or annually thereafter.

23 - SPECIAL INFORMATION FOR ATEX AREAS

24

Summary of Contents for 09PE

Page 1: ...Translation of the original document INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Drycooler and air cooled condenser 09PE...

Page 2: ...eed 8 7 2 Air intake height 9 8 INSTALLATION RECOMMENDATIONS 10 9 CONNECTIONS 10 9 1 Electrical connection 10 9 2 Fluid connection 10 9 3 Connecting a speed regulator 10 10 OPERATION 11 10 1 First com...

Page 3: ...16 16 PROTECTION CABINET OPTION 16 17 CONTROL CABINET WITH ELECTRONIC BOARD OPTION 17 18 ELECTRICS BOX OPTION 18 19 STAGING FOR CONTROL CABINET OPTION 19 20 OPTION FOR CONTROL CABINET CONTROLLED BY TH...

Page 4: ...ublic access by clearly marking the work area 2 1 In an emergency Switch off the electrical supply The process should not be jeopardised if the emergency stop devices are activated Switch off the fans...

Page 5: ...r 9 08 Number of fans 01 to 14 3 Number of rows of finned tubes 2 3 4 or 5 2 Number of fan lines 1 or 2 S Coil specification S single coil D double coil T 2 refrig circuits Z drainable coil H Unit pos...

Page 6: ...d in the table below with a symbol must be lifted using a spreader beam Lifting using a spreader beam Lifting using a crane A A A B B B A B 60 60 E E E E E E 1067 1067 1067 H H H 1023 5 2 Lifting VERT...

Page 7: ...feet must be moved to the use position B To do this Lift the upper unit using the lifting rings Keep the unit raised throughout the procedure Unscrew the 4 mounting bolts on each foot The other bolts...

Page 8: ...t is recommended to place the units in an area protected from adverse weather conditions 7 INSTALLATION Contact us for projects with a special seismic risk Before setting up the unit in its intended l...

Page 9: ...ake perimeter Several units are placed side by side to prevent the risk of air recycling air intake on 4 sides only 1 unit placed against a wall air intake on 3 sides only 1 unit placed against 2 wall...

Page 10: ...ediately contact your energy supplier and make sure the unit is not switched on until the necessary corrective actions have been taken Failure to do so will automatically void the warranty It is your...

Page 11: ...use Scaling and corrosion have a very negative effect on the operation and service life of the units Therefore only use treated water or authorised fluids check the compatibility of any additives with...

Page 12: ...f the voltage drops below 290 V for 5 seconds the motor stops The fault is indicated by a change of state on the KL2 relay The motor will restart when the voltage returns to its nominal value Absence...

Page 13: ...nt 1 year 1 Clean the louvres on the electrical cabinet optional 1 year Expansion vessel optional check that all devices work correctly and check the sealing of all couplings 1 year Check the electric...

Page 14: ...nitial wash against the air flow direction at the discretion of the operator and depending on the fouling level 5 Some detergents may damage the unit s paintwork 14 5 Removing and refitting a fan The...

Page 15: ...semble position the fan on the 12 inserts of the unit then repeat the operations in reverse order to disassembly taking care only to use the screws supplied M8x25 screws flat washer for V shaped units...

Page 16: ...xes are provided for the installer on the base of the cabinet A padlockable front disconnect switch with auxiliary contact fitted with a device requiring the power supply to be switched off before the...

Page 17: ...nd mounted on the front of the unit on the inlet manifold side For electrical connection refer to the connection sheet or wiring diagram supplied with the cabinet The cables to use for the power conne...

Page 18: ...temperature sensor may be added for use from 20 to 40 C Humidity As an option a heater connected to a humidity sensor may be added for use above 60 humidity Information available See connection sheet...

Page 19: ...19 STAGING FOR CONTROL CABINET OPTION 1 or 2 circuits per coil 2 circuits per coil 1 circuit per coil Key M 01 Number of motors 1 Number of stages 19...

Page 20: ...per If cables made from other materials such as aluminium are used bimetallic terminals and connectors or intermediate terminals must be used The electrical connections are to be made as follows Conne...

Page 21: ...M 09 M 11 M 04 M 06 M 08 M 10 M 12 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02 M 01 M 03 M 04 M 02 M 01 M 03 M 05 M 07 M 04 M 06 M 08 M 02 M 01 M 03 M 05 M 04 M 06 M 02...

Page 22: ...ILLING capacity 35 VT 46 15 31 94 31 63 VU USEFUL expansion volume 43 14 29 88 29 59 LOW PRE ALARM capacity 32 VT 42 14 28 86 29 57 LOW PRE ALARM capacity 16 VT 21 7 14 43 14 29 Empty weight kg 44 52...

Page 23: ...unit s supply to the presence of a flow rate detected by a sensor In all cases refer to the general information section of this manual to the specific manuals for the ATEX components built into the u...

Page 24: ...e stopped and the impeller inspected If dust is found all the areas affected must be thoroughly cleaned If the vibration speed level is still compliant with the standardised thresholds the fan may ret...

Page 25: ...the working area In zone 1 and in the presence of substances belonging to group IIC acetylene carbon disulphide hydrogen and hydrogen sulphide ethylene oxide carbon monoxide if there is a risk of exp...

Page 26: ...ilver Fluids to be recovered for recycling Drycoolers MEG MPG Thermal fluid Refrigerant fluid R404 R407A R407C R410A R134a R22 depending on the condenser type Compressor oil Waste electrical and elect...

Page 27: ......

Page 28: ...536634 03 09 2020 replaces No EN7536634 02 04 2020 Produced for CIAT S A Culoz in France The manufacturer reserves the right to modify the product specifications without prior notice Printed in the Eu...

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