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ENG

pC0300020EN rel. 1.2 - 07.11.2013

IMPORTANT

CAREL bases the development of its products on decades of experience in 
HVAC, on the continuous investments in technological innovations to products, 
procedures and strict quality processes with in-circuit and functional testing on 
100% of its products, and on the most innovative production technology available 
on the market. CAREL and its subsidiaries nonetheless cannot guarantee that all 
the aspects of the product and the software included with the product respond 
to the requirements of the fi nal application, despite the product being developed 
according to start-of-the-art techniques. 
The customer (manufacturer, developer or installer of the fi nal equipment) accepts 
all liability and risk relating to the confi guration of the product in order to reach 
the expected results in relation to the specifi c fi nal installation and/or equipment.
CAREL may, based on specifi c agreements, act as a consultant for the positive 
commissioning of the fi nal unit/application, however in no case does it accept 
liability for the correct operation of the fi nal equipment/system.

The CAREL product is a state-of-the-art product, whose operation is specifi ed in the 
technical documentation supplied with the product or can be downloaded, even 
prior to purchase, from the website www.CAREL.com. 
Each CAREL product, in relation to its advanced level of technology, requires setup 
/ confi guration / programming / commissioning to be able to operate in the best 
possible way for the specifi c application. The failure to complete such operations, 
which are required/indicated in the user manual, may cause the fi nal product to 
malfunction; CAREL accepts no liability in such cases.
Only qualifi ed personnel may install or carry out technical service on the product.
The customer must only use the product in the manner described in the 
documentation relating to the product. 

In addition to observing any further warnings described in this manual, the 
following warnings must be heeded for all CAREL products:
• 

Prevent the electronic circuits from getting wet. Rain, humidity and all 
types of liquids or condensate contain corrosive minerals that may damage 
the electronic circuits. In any case, the product should be used or stored 
in environments that comply with the temperature and humidity limits 
specifi ed in the manual.

• 

Do not install the device in particularly hot environments. Too high 
temperatures may reduce the life of electronic devices, damage them and 
deform or melt the plastic parts. In any case, the product should be used 
or stored in environments that comply with the temperature and humidity 
limits specifi ed in the manual.

• 

Do not attempt to open the device in any way other than described in the 
manual.

• 

Do not drop, hit or shake the device, as the internal circuits and mechanisms 
may be irreparably damaged.

• 

Do not use corrosive chemicals, solvents or aggressive detergents to clean 
the device.

• 

Do not use the product for applications other than those specifi ed in the 
technical manual.

All of the above suggestions likewise apply to the controllers, serial boards, 
programming keys or any other accessory in the CAREL product portfolio.
CAREL adopts a policy of continual development. Consequently, CAREL reserves 
the right to make changes and improvements to any product described in this 
document without prior warning.

The technical specifi cations shown in the manual may be changed without prior 
warning.

The liability of CAREL in relation to its products is specifi ed in the CAREL general 
contract conditions, available on the website www.CAREL.com and/or by specifi c 
agreements with customers; specifi cally, to the extent where allowed by applicable 
legislation, in no case will CAREL, its employees or subsidiaries be liable for any 
lost earnings or sales, losses of data and information, costs of replacement 
goods or services, damage to things or people, downtime or any direct, indirect, 
incidental, actual, punitive, exemplary, special or consequential damage of any 
kind whatsoever, whether contractual, extra-contractual or due to negligence, or 
any other liabilities deriving from the installation, use or impossibility to use the 
product, even if CAREL or its subsidiaries are warned of the possibility of such 
damage.

DISPOSAL

INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE 
ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)

In reference to European Union directive 2002/96/EC issued on 27 January 2003 
and the related national legislation, please note that:
• 

WEEE cannot be disposed of as municipal waste and such waste must be  

 

collected and disposed of separately;

• 

the public or private waste collection systems defi ned by local legislation must 

 

be used. In addition, the equipment can be returned to the distributor at the 

 

end of its working life when buying new equipment;

• 

the equipment may contain hazardous substances: the improper use or 

 

incorrect disposal of such may have negative eff ects on human health and on 

 the 

environment;

• 

the symbol (crossed-out wheeled bin) shown on the product or on the 

 

packaging and on the instruction sheet indicates that the equipment has 

 

been introduced onto the market after 13 August 2005 and that it must be 

 

disposed of separately;

• 

in the event of illegal disposal of electrical and electronic waste, the penalties 

 

are specifi ed by local waste disposal legislation.

Warranty on the materials:

 2 years (from the date of production, excluding 

consumables).

Approval: 

 the quality and safety of CAREL INDUSTRIES Hqs products are 

guaranteed by the ISO 9001 certifi ed design and production system.

WARNING:

 separate as much as possible the probe and digital input signal 

cables from the cables carrying inductive loads and power cables to avoid 
possible electromagnetic disturbance. 
Never run power cables (including the electrical panel wiring) and signal 
cables in the same conduits.

NO POWER 

& SIGNAL 

CABLES 

TOGETHER

READ CAREFULLY IN THE TEXT!

Summary of Contents for pCO5+

Page 1: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s pCO5 NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT Programmable Controller User manual...

Page 2: ......

Page 3: ...corrosive chemicals solvents or aggressive detergents to clean the device Do not use the product for applications other than those speci ed in the technical manual All of the above suggestions likewi...

Page 4: ...4 ENG pCO5plus 0300020EN rel 1 2 07 11 2013...

Page 5: ...12 pCO5 terminals description 24 5 INPUT OUTPUT CONNECTIONS 26 5 1 Power supply 26 5 2 Universal inputs outputs 26 5 3 Digital inputs 29 5 4 Optically isolated analogue outputs 31 5 5 Connecting the...

Page 6: ...6 ENG pCO5plus 0300020EN rel 1 2 07 11 2013...

Page 7: ...ding software and commissioning fast upload download of controller software using a Smart Key or any pendrive provided the controller is equipped with the relative port universal inputs outputs con gu...

Page 8: ...RS485 Sch interfaccia Ethernet BACnet Servocontrollo della serranda BELIMO Valvola di servocontrollo MP BUS Scheda MP BUS 5 8 4 S R s u t a t s GNX RS485 P1 P2 P3 B A Cnet MS TP FieldBus 1 BMS 1 J1 J2...

Page 9: ...s terminal panel installation This model can be installed on the panel Its graphics properties are identical to those of the PGDE000 terminal Accessories for installation telephone connection cable co...

Page 10: ...ntroller consequently acts as a MASTER i e supervisor therefore other con trollers or devices can be connected as SLAVES Up to 64 devices can be connected PCO100TLN0 tech lea et Code 050003270 tLAN an...

Page 11: ...er e g pCO5 Small EVD Evolu tion external Ultracap module pCOE tech lea et code 050003265 Expansion card Increases the number of inputs outputs on the controller A maximum of 5 expan sion cards can be...

Page 12: ...White press together with DOWN and ENTER to change the terminal s address only for PGDE terminal see par 6 4 press to increase value Enter White press to con rm value DOWN White press together with UP...

Page 13: ...NO16 NO17 NO18 C16 ID15H ID15 IDC15 ID16 ID16H Y5 Y6 ID17 ID18 IDC17 U9 GND U10 GND FieldBus card BMS card J23 FBus2 J11 pLAN J25 BMS2 J26 FBus2 4 3 2 1 ONLY FOR LARGE AND EXTRALARGE MODELS Fig 3 a S...

Page 14: ...s2 J11 pLAN pCO5 SLAVE SLAVE Fig 3 d pLAN network J25 BMS2 J26 FBus2 J11 pLAN pCO5 J25 BMS2 J26 FBus2 J11 pLAN pCO5 J25 BMS2 J26 FBus2 J11 pLAN pCO5 MASTER SLAVE MASTER SLAVE MASTER SLAVE Fig 3 e Impo...

Page 15: ...ange of operation see Technical Speci cations large rapid uctuations in room temperature strong magnetic and or radio frequency interference avoid installing near transmitting antennas strong vibratio...

Page 16: ...ompliance with national and local regulations All the very low voltage connections 24 Vac Vdc or 28 to 36 Vdc analogue and digital inputs analogue outputs serial bus connections power supplies must ha...

Page 17: ...nel Terminating resistors are not required L 100m 230 Vac 24 Vac L N J25 BMS2 J26 FBus2 J11 pLAN pCO5 G G0 J25 BMS2 J26 FBus2 J11 pLAN pCO5 G G0 J25 BMS2 J26 FBus2 J11 pLAN pCO5 G G0 Fig 4 c The proce...

Page 18: ...ion slip the connector into terminal J10 until it clicks To remove the connector press lightly on the plastic catch on the connector and slip it out Graphic L 50 m cavo telefonico telephone cable J10...

Page 19: ...onnected to a pCO controller which is itself connected to other controllers in a pLAN network the terminal is directly powered by the controller Be sure to avoid the terminal being powered by two powe...

Page 20: ...ed PWM output 5 8 10 8 8 U Out Universal I O Analogue output max tot 5 max tot 8 max tot 10 max tot 8 max tot 8 Digital inputs Optically isolated 24 Vac Vdc input 8 12 14 12 12 ID In Digital input 4 I...

Page 21: ...J8 J1 4 J10 J1 3 J1 2 J16 J1 7 J18 J15 J6 FieldBus card BMS card J11 pLAN J2 5BMS2 J2 6FBus2 4 3 2 1 4 5 1 6 2 3 3 3 8 9 7 8 10 13 14 11 12 15 18 16 17 Fig 4 r Ref Description Ref Description 1 POWER...

Page 22: ...U7 U8 GND ID9 ID10 ID11 ID12 IDC9 ID13H ID13 IDC13 ID14 ID14H J1 J24 J2 J3 J4 J5 J7 J8 J14 J10 J13 J12 J16 J17 J18 J15 J6 FieldBus card BMS card J23 FBus2 J11 pLAN J25 BMS2 J26 FBus2 4 3 2 1 4 5 1 6...

Page 23: ...nnector 6 VG voltage A to optically isolated analogue output VG0 power to optically isolated analogue output 0 Vac Vdc 18 Fieldbus BMS selector microswitch 7 Analogue outputs 20 Electronic valve A con...

Page 24: ...N RS485 port J11 2 Tx Rx Tx Rx pLAN RS485 port J11 3 GND GND pLAN RS485 port 12 Reserved 13 Reserved 14 Reserved Ref Term Label Description 15 J12 1 C1 Common for relays 1 2 3 J12 2 NO1 Normally open...

Page 25: ...connection J28 2 3 J28 3 2 J28 4 4 22 J30 1 VBAT Power from external Ultracap module J30 2 G0 J30 3 G 23 J29 1 GND Common for power supply to probes J29 2 VREF Power to driver probes J29 3 S1 Probe 1...

Page 26: ...o handle their respective signals from the application program the universal inputs outputs cannot be used as digital outputs Max number of connectable analogue inputs The maximum number of analogue i...

Page 27: ...nical Speci cations table The probe has three wires connect one to GND and the other two to two separate but adjacent universal inputs on the same controller e g U1 U2 GND or U4 U5 GND G G0 U1 U2 U3 G...

Page 28: ...scription Wire colour 5 VREF Power Black GND Power reference Green U1 Signal White Connecting active probes with 0 to 10 V output For information on the maximum number of probes that can be connected...

Page 29: ...ty devices alarms device status indicators and remote switches These inputs are all optically isolated from the other terminals They can work at 24 Vac 10 15 or at 28 to 36 Vdc 20 10 indicated with ID...

Page 30: ...6 ID17 ID18 IDC17 U9 GND U10 GND FieldBus card BMS card 24Vac Fig 5 n 24 Vdc digital inputs The ID digital inputs can be controlled at 24 Vdc Example of connection diagram LARGE model G G0 U1 U2 U3 GN...

Page 31: ...D14H J1 J24 J2 J3 J4 J5 J7 J8 J20 J6 J19 ID15H ID15 IDC15 ID16 ID16H Y5 Y6 ID17 ID18 IDC17 U9 GND U10 GND FieldBus card BMS card 230Vac L N Fig 5 q Example 2 Connection diagram with digital inputs at...

Page 32: ...C13 ID14 ID14H J3 J4 J5 J7 J8 J20 J6 J19 ID15H ID15 IDC15 ID16 ID16H Y5 Y6 ID17 ID18 IDC17 U9 GND U10 GND eldBus card BMS card 24Vac 28 36 Vdc 0 V ID1 ID2 ID3 ID4 ID5 ID6 ID7 ID8 IDC1 ID9 ID10 ID11 ID...

Page 33: ...2 serial port J26 is however electrically isolated from the driver s serial line this ensures that in case of external faults on the line connected to FBus2 the internal driver can keep on working ind...

Page 34: ...dconsecutively at very close intervals e g star delta motor starter in the order of hundreds of ms use relays belonging to the same group according to the following table RELAY GROUPS FOR CONSECUTIVE...

Page 35: ...G0 Y1 Y2 Y3 Y4 ID1 ID2 ID3 ID4 ID5 ID6 ID7 ID8 IDC1 out H M NTC NTC G digitalinput9 CP digitalinput10 digitalinput11 digitalinput12 digital input 13 digital input 14 digital output 9 digital output 10...

Page 36: ...Each pCO constantly updates the displays on the private terminals while the shared terminals if present are updated only by the pCO that is controlling the terminal at that time The gure below illust...

Page 37: ...hed the terminal will display a blank screen In this case proceed as follows Procedure 1 Press the UP DOWN and Enter buttons together to go to the screen for setting the terminal address Display addre...

Page 38: ...CO Manager program and a serial converter with RS485 output to connect to the pCO pCO Manager is part of the 1Tool program suite it can also be installed by itself and can be obtained free of charge a...

Page 39: ...the controller immediately executes Autorun and upon con rmation from the terminal performs the operations contained in the le Upload and Download UPLOAD can be performed in three di erent ways 1 manu...

Page 40: ...the clock E is displayed as follows Select a memory to view its status T M E M O R Y S T A T U S P M E M O R Y S T A T U S E M E M O R Y S T A T U S 4 FLASH USB MEMORY Selecting this string displays t...

Page 41: ...llegamento sonde seriali DP 4 th Tune AT PCO100FD10 scheda seriale FieldBus PGD Touch EEV PGD1 Power PSD0 PCOS004850 scheda seriale RS485 PCO10000F0 schede LON PCO10W0BA0 scheda interfaccia BACnet RS4...

Page 42: ...vi terze parti FAN PUMP INVERTER PCOS004850 scheda seriale RS485 PCO10000F0 schede LON PCO10W0BA0 scheda interfaccia BACnet RS485 PCO10W0WB0 pCOWeb sch interfaccia Ethernet BACnet 5 8 4 S R s u t a t...

Page 43: ...43 ENG pCO5plus 0300020EN rel 1 2 07 11 2013...

Page 44: ...EVD200 x EVD Evolution x x CAREL slave devices tLAN x CAREL slave devices 485 x x x x x pCOexp 485 x x x x x pCOexp tLAN x Chiller2 expansion x Hydronic fan coil and CANbus x x PlantVisorPRO local x x...

Page 45: ...serial port protocols PSTN GSM Modbus Slave and CAREL Slave cannot be used on BMS serial port Modbus slave extended with pCOweb Modbus slave extended only for pCOWEB serial card with FW version 1 4 Mo...

Page 46: ...C 1Y in SSR versions Type of disconnection or microswitching microswitching Category of resistance to heat and re Category D UL94 V2 Ageing characteristics operating hours 80 000 No of automatic opera...

Page 47: ...kHz asynchronous 100 Hz asynchronous 5 8 10 Power supply for probes and terminals Vdc Active probes can be powered by the 24 21 Vdc 10 P 5 P 3 available on terminal VDC J2 The max available current i...

Page 48: ...tion of groups Model 1 2 3 4 5 6 7 8 9 10 11 SMALL 1 3 4 6 7 8 Type of relay Type A Type A Type A Type A MEDIUM BUILT IN DRIVER 1 3 4 6 7 8 9 11 12 13 Type of relay Type A Type A Type A Type A Type A...

Page 49: ...10 m or AWG14 shielded 4 wire cable Lmax 50 m Digital input connection Digital input to be activated with voltage free contact or transistor to GND Making current 5mA max length 10 m Probes Max lengt...

Page 50: ...A Non optically isolated BMS2 Non optically isolated Fieldbus2 P 5 B Optically isolated BMS2 Non optically isolated Fieldbus2 P 5 C Optically isolated BMS2 Optically isolated Fieldbus2 P 5 0 No USB p...

Page 51: ...mbols Flashing The key is connecting to the pCO During this phase which may last a few seconds the start button is disabled start Flashing The key has detected the pCO and is checking the access right...

Page 52: ...d corner Choose 1 connessione locale local connection 2 baud rate Auto 3 ricerca dispositivo nd device Auto pLAN As for the port number follow the Wizard s instructions for the port to be identi ed au...

Page 53: ...f the variables logged during monitoring Therefore to con gure Commissioning the following les are required 2CF 2CD and if necessary the DEV le which can be imported or exported For monitoring purpose...

Page 54: ...wnloaded to the pendrive as the directories created can only be numbered with XY 00 to 99 FILE TYPES FOR DOWNLOAD controller pLAN address 1 File extension Directory name Description DWL LOG00_01 Logge...

Page 55: ...and must be entered in the order shown in the table UPLOAD le labels No Label File type No Label File type 1 BIO le bin 6 PVT le pvt 2 IUP le iup 7 LCT le lct 3 BIN le bin blb 8 OED le oed 4 DEV le d...

Page 56: ...OS is updated and then the application The information is shown on the pCO s built in display and on the pGD1 terminal when both are featured Procedure 1 Connect the pendrive to port A USB key BMS car...

Page 57: ...e directory level press ESC Once the upload has started the messages shown on the screen are the same as in automatic and autorun mode Download As mentioned above the DOWNLOAD operation can be managed...

Page 58: ...to con gure pCOnet parameters Con guring pCOWeb When you select PCOWEB settings the following screen will appear D H C P I P A D D R E S S After a short time the elds are populated with the current pa...

Page 59: ......

Page 60: ...L INDUSTRIES Headquarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency pCO5plus 0300020EN rel 11 2 07 11 2...

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