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12/18/2021         v1.0 

15. Monitor the Machine During Operation 

Ensure there is no build-up of dust, debris, or fumes, and that nothing works loose. Do not reach into the 
machine work envelope or insert any object into it while the machine is operating.  

16. Shut Down Machine and Components  

Once the job is complete, the spindle will automatically pause and move up to its parked position. Disable the 
spindle and the power to the machine. Turn the power off to the electronics cabinet. Wait 5 minutes before 
turning off the chiller to allow the spindle to completely cool down. 

17. Clean Up 

Remove the finished workpiece and any waste. Store end mills carefully when not in use to protect the cutting 
edges. Collets and end mills should be cleaned when they accumulate milling debris. The easiest way to clean 
end mills and collets is by dipping them into a suitable solvent such as isopropyl alcohol. Make sure to let the 
alcohol complete evaporate before using again. 

Glossary 

BitSetter:  BitSetter is an automatic tool offset probe that makes it easy to run jobs using multiple tools without 
the need to stop and re-zero manually. BitSetter measures the length of the cutter in the spindle and, combined 
with Carbide Motion, automatically resets the Z-axis zero point to reflect the new length. 

CAD (Computer Aided Design):  CAD is where you turn your idea into a digital design. CAD is software that allows 
you to draw on your computer. This can be anything from a full-blown parametric 3D modeling package like 
Solidworks, to something as simple as Carbide Create. Don't let the word CAD scare you. All it means is 'a 
program to draw in'. 

CAM (Computer Aided Manufacturing):  CAM is where you turn your CAD design into something your CNC 
machine can understand. CAM is software that lets you specify HOW your design is going to be made on your 
CNC machine. Your CAM program will output G-Code. Like most terminology around CNC, CAM sounds scarier 
than it really is.  

Chiller:  The closed-loop chiller constantly circulates coolant (distilled water, antifreeze, or windshield wiper 
fluid) through the water-cooled spindle during operation. 

Collet:  A collet is a cone-shaped sleeve that holds an end mill in place in the spindle. 

End Mill / Cutter / Tool:  End mills are the cutting tools used by the Shapeoko HDM. They come in several 
varieties, such as square, ball nose, and V-bit, and many sizes. 

G-code:  G-code (general, or geometric, code) is a CNC programming language that controls when, where, and 
how the machine moves across the workpiece (for example, when to turn on or off, how fast to travel to a 
particular location, what paths to take, etc.).  

Home:  Homing the machine is the process of sending it to a known, fixed, repeatable location. This means that 
every time you home, the machine will move to exactly the same position allowing you to move the machine to 
positions relative to the home position, with great precision. On the Shapeoko HDM, home is position is the 
back-right corner. 

Summary of Contents for Shapeoko HDM

Page 1: ...Shapeoko GETTING STARTED GUIDE HDM...

Page 2: ......

Page 3: ...Step 1 Unpack the Machine 7 Step 2 Install the Software 9 Step 3 Install the BitSetter HDM 10 Step 4 Set Up the Chiller 11 Step 5 Set Up the Spindle 12 Step 6 Set Up the Electronics 13 Step 7 Enable...

Page 4: ...ng up your machine contact our tech support team at support carbide3d com and we ll get you up and running Do Not Connect to Ethernet Enabled Devices While an RS 422 Ethernet cable is used to connect...

Page 5: ...ower Button Spindle Lock Out Button Ballscrews 4 Z X YL YR Hybrid Table Y Axis Side Covers 2 Machine Control Buttons 3 Spindle Drag Chain Support Panels 2 BitSetter HDM Stepper Motors 4 Z X YL YR Spin...

Page 6: ...com Variable Frequency Drive VFD Fans 2 Warthog Controller Electronics Cabinet Inside 36V Power Supply Latches 2 Variable Frequency Drive VFD Power Switch Power Cord Jack Cable Channels 3 Electronics...

Page 7: ...s wear appropriate clothing long sleeved shirts pants and suitable footwear are recommended When metal working gloves and an apron are also recommended Machine Safety Never reach into the machine s wo...

Page 8: ...ics cabinet and one for the chiller End Mill Safety Use care when handling end mills both to avoid being cut and to avoid damaging them Handling end mills with suitable gloves or using a cloth to avoi...

Page 9: ...of the packing crate to remove them 2 Remove the two outer MDF slats and aluminum extrusions from the Hybrid Table a Remove the twenty four 24 M6 screws 4 per MDF slat and 8 per aluminum extrusion 3...

Page 10: ...llets and 1 8 ER 20 2 I Injection Molded Clamping Kit T Nuts 12 M6 25mm 6 SHCS Clamps 6 1 J Spindle Wrenches 30mm and 22mm 2 K Tool Kit 1 5 2 2 5 3 4 5mm Ball Nose Hex Keys 8 10 13mm Wrenches 1 Electr...

Page 11: ...access to the program Check out the Carbide Motion User Guide docs carbide3d com assembly carbidemotion userguide Carbide Create Carbide Create is a cross platform 2D CAD CAM software package made by...

Page 12: ...ntally change the tool unprompted click the Load New Tool button to tell the BitSetter to measure the tool length then go check or reset your Z zero value Installing the BitSetter HDM The BitSetter HD...

Page 13: ...y cool Never run the chiller when the coolant tank is empty Ensure there is plenty of clear space on all sides of the chiller to allow for adequate air circulation NOTES Always use distilled water win...

Page 14: ...NGS The chiller MUST be turned on when operating the spindle Operating the spindle without the chiller could cause fire and or catastrophic damage to the spindle VFD or machine Always engage the spind...

Page 15: ...on the electronics cabinet after using the machine Before opening the electronics cabinet always turn off the power switch AND unplug the power cable from the outlet Do not use the RS 422 Ethernet cab...

Page 16: ...Carbide Motion 4 Turn on the electronics cabinet power switch 5 Press the Machine Power button on the front right endplate to enable power to the machine 6 In Carbide Motion click the Connect to Cutte...

Page 17: ...ve the spindle position in the settings menu 1 In Carbide Motion click Settings in the menu bar 2 Click the Options tab in the Settings menu 3 In the BitSetter section select the Enabled check box 4 C...

Page 18: ...t Button Press to enable disable the spindle lock out When the red LED is lit the spindle is enabled When the button LED is off spindle is disabled WARNINGS Always turn off the power switch on the ele...

Page 19: ...e Motion The BitSetter HDM will automatically measure the length of the new tool and update the Z height WARNING Do NOT perform a toolchange without first being prompted by Carbide Motion When you cha...

Page 20: ...ean dry lint free cloth to remove any dust or debris We do not recommend using compressed air on the linear rails and guides Never use water based products on the linear rails and guides Rub a small a...

Page 21: ...4 Remove the small M4 grub screw in the center of each carriage See Fig 5 5 Press the tip firmly into the screw hole and gently squeeze about 1ml of oil into each linear guide See Fig 6 The axis pict...

Page 22: ...mber of times at approximately 1000mm a min 9 Use a clean lint free cloth to wipe off any excess oil 10 Repeat steps 2 9 to lubricate each axis 11 Re attach the two protective covers Replacing the Fus...

Page 23: ...als like metals or composites than in wood because wood is softer They will also be more prominent when using a larger stepover or a larger end mill Tramming isn t a new thing every single CNC machine...

Page 24: ...odding backward The rear edge is cutting deepest Spindle is nodding forward The front edge is cutting deepest Spindle yaw is counterclockwise The left edge is cutting deepest Spindle yaw is clockwise...

Page 25: ...or the bottom edge of the spindle mount depending on which way it needs to be adjusted 3 Re tighten the spindle mount bolts 4 Check the tram 5 Repeat steps 1 4 introducing more shim thickness if nece...

Page 26: ...ower switch on the control cabinet is not turned on Power on the control cabinet The spindle lock out is enabled spindle is disabled Press the Spindle Lock Out button on the front right endplate to en...

Page 27: ...e appropriate to the material 5 Clear the Work Area Ensure the work area is clear and the spindle can move without interference 6 Power on the Machine and Connect to the Machine Control Computer 1 Pow...

Page 28: ...e Spindle Lock Out button on the front right endplate to disable the spindle lock out function and enable the spindle the red LED will turn on 13 Start the Project Start the project in Carbide Motion...

Page 29: ...sign CAD is software that allows you to draw on your computer This can be anything from a full blown parametric 3D modeling package like Solidworks to something as simple as Carbide Create Don t let t...

Page 30: ...e workpiece We use Carbide Create or MeshCAM to define the toolpaths for a project Toolchange When running a job that require multiple tools Carbide Motion will prompt you each time you need to change...

Page 31: ...29 support carbide3d com 12 18 2021 v1 0...

Page 32: ...Carbide 3D 3630 Skypark Drive Torrance CA 90505 310 504 3637 support carbide3d com facebook com carbide3d instagram com carbide3d...

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