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Contents 

Each HDZ comes with the following hardware as standard (this is all required to attach it to your Shapeoko). As of 
October the only items you need to transfer from your existing X/Z is the homing switches, X/Z motors, spindle.motor 
and mount. 

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1 x EZTram Dewalt/Makita/Carbide Compact Router spindle mounting plate

 

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2 x M5 18mm screws for the top of EZTram plate

 

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2 x M5 10mm screws for the bottom of EZTram plate

 

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2 x Eccentric spacer for EZTram

 

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Shaft coupler

 

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4 x 40mm Z motor supports

 

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4 x 25mm X motor supports

 

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8 x 10mm M5 Screws for motor stand-offs

 

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2 x HD Eccentric nuts

 

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4 x Replacement V-wheel

 

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4 x V-wheel shim

 

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4 x M5 x 25mm Screw for V-wheels

 

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2 x M8 30mm X pulley screws

 

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2 x M8 Washer

 

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2 x M8 Spacer 

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4 x M8 guide bearings 

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4 x Black sledge - this is used if you have to remove a carriage

 

Removal 

Your first step is to remove your existing X/Z carriage from your Shapeoko. To do this; 

●  Turn off your machine and unplug it. 
●  Disconnect the router or spindle and remove it from the spindle mount. 
●  Remove one side of your X axis belt tensioners and place the belt from the X axis to one side. 
●  Label, then disconnect Z and X motors. Remove your Z and X Homing switches from the Z/X carriage along 

with the drag chain bracket.  

●  To remove the axis loosen and remove your lower eccentric nuts and bottom V-wheels from the bottom of the 

axis and remove. 

●  Your Z/X can now be lifted off your machine. 
●  Remove the X and Z motors from the old axis and disconnect.  

The Z motor will have a gear pulley on it. Loosen the two small grub screws. In some cases this will still be hard to slide 
off. We recommend using a screwdriver or needle nose pliers or the back of a claw hammer to lever it off. Once the 
motors are off, also remove the spindle mount and screws. 

Summary of Contents for HDZ 3.3

Page 1: ...embled The installation should take under 2 hours You will need basic shop tools and a metric set of allen keys and spanners the tool kit that came with your Shapeoko should be adequate We have create...

Page 2: ......

Page 3: ...ave to remove a carriage Removal Your first step is to remove your existing X Z carriage from your Shapeoko To do this Turn off your machine and unplug it Disconnect the router or spindle and remove i...

Page 4: ...use blue i e light medium grade The quickest and easiest way to fit the HDZ is to assemble the majority components to the HDZ prior to fitting the HDZ to the Shapeoko Eccentric Nuts Fit the two suppli...

Page 5: ...Z Motor and Coupling 4 x M5 Screw Z motor Z Motor Coupling Placing the new coupler on the ball screw slide it down as far as it goes and tighten the lower side of the coupler...

Page 6: ...Slide your motor shaft onto this coupler and position the 4 x 10mm M5 screws Tighten these in a cross pattern...

Page 7: ......

Page 8: ...e coupling at the motor side Note you need to ensure these are tight failure to do so will lead to slippage A small amount of blue thread lock on the motor shaft and ball screw shaft won t do any harm...

Page 9: ...e screws first then the 4 bearings finally finishing with the with the M8 spacers Once the screws are assembled fit these screws to your HDZ to the two M8 holes Fitted correctly your mounts should loo...

Page 10: ...Note the Screw head Washer flanged Bearings Spacer combination...

Page 11: ...ust above the M8 bolts Insert the 4 x 25mm motor supports into the 4 holes Please note these are aluminum Do not over tighten them When the spacers have been fitted fit your X motor using the 4 x M5 x...

Page 12: ...M5 Shim 4 x M5 x 25mm screw The HDZ comes with a spare set of V wheels you can use these or your old ones Fit the top two V wheels first using the provided 25mm M5 screws Ensuring there is a shim betw...

Page 13: ...itted ensure the axis moves freely left right To properly seat the axis tighten the lower M5 screws as they tighten they will rotate the eccentrics applying pressure to the v wheels The v wheels shoul...

Page 14: ...X Motor 4 x M5 x 10mm screw X Motor Start by threading your belt creating a large loop then fit your X motor using the 4 x M5 screws...

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Page 16: ...X Belt As the carriage is on the extrusion and the belt is in place you can re fit the X belt It should be taut...

Page 17: ...Drag Chain Support Re fit the drag chain support using the two M5 screws from your bracket...

Page 18: ...X Homing Switch Use your existing M5 bolts and spacers to fit the X homing switch to the new carriage as before There are two threaded M5 holes on the right hand side of the carriage...

Page 19: ...Motors Re connect your X and Z motors ensuring each one is correct Then tidy up your wiring...

Page 20: ...m spindle mount is a great feature on the HDZ It s easy to fit and makes tramming your spindle a lot easier utilizing 2 eccentric spacers Using your existing spindle mount and screws fit it to the new...

Page 21: ...spacers to the two 18mm screws Thread these into the holes of the HDZ The side with the groove of the eccentric spacer indicates the lowest point Lightly tighten the screws so the eccentric spacers ca...

Page 22: ...unt up Once the spindle has been inserted into the mount please remove this screw and re tighten the 4 screws to mount With the HD Spindle Mount there is usually no need to tram the motor left right a...

Page 23: ...ommend keeping it as dust free as possible and a quick coat of synthetic grease such as the Super Lube 41160 to the rails ball screw every now and then does not hurt All parts are rubber sealed You ca...

Page 24: ...hapeoko HDZ then click the Send Config Data Button The config data will send wait till this has finished As you have disconnected multiple switches it is good practice to test the homing switches This...

Page 25: ...Once all switches have been checked you are ready to use your Shapeoko again Click the Jog button top right and then proceed to home and use your Shapeoko with the HDZ Happy milling...

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