background image

 

eferring to Figure 16: 

At the start of the cut, the left hand holds the workpiece firmly against the infeed 
table and fence while the right hand pushes the workpiece 
in a smooth, even motion toward the cutterhead. After the cut is under way, the new 
surface rests firmly on the outfeed table.  he left hand is transferred to the outfeed 
side (Figure 16) and presses down on this part of the workpiece, at the same time 
maintaining flat contact with the fence.  he right hand presses the workpiece 
forward and before the right hand reaches the cutterhead it should be moved to the 
work on the outfeed table. 

Surfacing

 

he purpose of planing on a jointer is to produce 

one flat surface (Figure 17).  he other side can 
then be milled to precise, final dimensions on a 
thickness planer resulting in a board that is 
smooth and flat on both sides and each side 
parallel to the other. 

 

 If the wood to be jointed is cupped or 

bowed, place the concave side down, and 
take light cuts until the surface is flat. 

 

 Never surface pieces shorter than 12 inches 

or thinner than 3/8 inch without the use of a 
special work holding fixture. 

 

 Never surface pieces thinner than 3 inches without the use of a push block. 

 

 Cuts of approximately 1/16" at a time are recommended, which provides for 

better control over the material being surfaced. More passes can then be made to 
reach the desired depth. 

Direction of Grain

 

Avoid feeding work into the jointer against the grain (Figure 18). 

 

300mm

10mm,

or push blocks

1.5mm

75mm

Summary of Contents for TJ-X300C

Page 1: ...OWNERS MANUAL 300mm Industrial Thicknesser Jointer with Helical Cutterhead TJ X300C WARRANTY...

Page 2: ...before you have read all instructions for use supplied together with the machine and before you have understood all its functions and working procedures Certain information or drawings may not be int...

Page 3: ...s safety devices protecting both the operator and the machine Nevertheless this cannot cover all safety aspects and therefore the operator before putting the machine into operation must read this chap...

Page 4: ...is ready for another series of operations hould a failure in power supply occur switch off the machine immediately Do not paint make dirty cause any damage to alter or remove safety plates If they bec...

Page 5: ...than their recommended rated speeds by the respective manufacturer top all functions of the machines before replacing tools and pull out the plug from the supply socket Do not remove or interfere oth...

Page 6: ...belts used gets longer than the limit prescribed replace the whole set completely Do not use compressed air to clean the machine or to remove chips Always check the results while a responsible person...

Page 7: ...of planing mm 3 Angle of workpiece fence 00 450 Max thicknessing width mm 308 Max depth of thicknessing mm 4 5 Max workpiece height of thicknessing mm 225 Feeding speed m min 7 Motor power output k 2...

Page 8: ...ssembly maintenance and safety procedures emove the screws that hold the machine to the shipping skid emove the protective coating from the table bed rolls feed rolls cutterhead and loose items packed...

Page 9: ...s in thecorrect direction If it does not simply reverse two of the phase wires on the supply input Operating Controls Disconnect machine from power source before making any adjustments Failure to comp...

Page 10: ...wered to allow clearance needed to position the dust chute Planer to Jointer Setup eferring to Figure 3 o change the machine configuration from planer to jointer 1 Pull the release knob F and repositi...

Page 11: ...button A Fig 4 to start Press the red off button B Fig 4 to stop Planer Controls and Adjustments eferring to Figure 5 Power Feed Placing the planer power feed handle D in the up position turns the pla...

Page 12: ...l column indicates the amount of handwheel rotation A pointer B indicates the table position relative to the cutterhead on the scale A located on the side of the cabinet Jointer Controls and Adjustmen...

Page 13: ...rmit the fence assembly to move freely without being constrained by the guard 2 Loosen two fence assembly locking handles E 3 Move the entire fence assembly to the desired position then re tighten the...

Page 14: ...coplanar For optimum performance of the jointer the infeed and outfeed tables must be coplanar If they are not the finished workpiece may have a slight taper or twist across jointed its width or lengt...

Page 15: ...efore making any adjustments Failure to comply may cause serious injury 1 Disconnect power from machine 2 nlock both cabinet lock handles A2 3 aise the table D fully upright Adjustment is performed by...

Page 16: ...e 12 o clock position is the highest point a blade will reach in the cutting arc C Fig 12 5 et a straightedge J on the outfeed table F near the fence H One end of the straightedge should be positioned...

Page 17: ...ce the cutterhead drive belt and or the planer feed roller belt the jointer fence assembly and two back panels must first be removed as described below A 4mm hex wrench and two 13mm wrenches are requi...

Page 18: ...ket screws C 14 eplace the jointer fence assembly A and secure with two lock handle assemblies B Planer Table Adjustment Disconnect machine from power source before making any adjustments Failure to c...

Page 19: ...head tighten the hex cap screws H Basic Operations Dust Collection Before initial operation the machine must be connected to a dust collector Initial Startup After the assembly and adjustments are com...

Page 20: ...inter is to produce one flat surface Figure 17 he other side can then be milled to precise final dimensions on a thickness planer resulting in a board that is smooth and flat on both sides and each si...

Page 21: ...ting a level surface parallel to the opposite side of the board Board thickness that the planer will produce is indicated by the scale and the depthof cut gauge Preset the planer to the desired thickn...

Page 22: ...wisted or severely warped boards can jam the planer ip the lumber in half to reduce the magnitude of the warp he work should be fed into the planer in the same direction as the grain of the wood omet...

Page 23: ...t with the board hen planning more than one board of the same thickness butt the boards together to avoid snipe Make shallow cuts nipe is more apparent when deeper cuts are taken Feed the work in the...

Page 24: ...s for all three blades hen the blades have been sharpened and still are not cutting efficiently trying to touch up the blades further will only cause the formation of a second beveled edge hen this st...

Page 25: ......

Page 26: ...Performance Troubleshooting Planer...

Page 27: ...Mechanical Troubleshooting Planer Jointer...

Page 28: ...TJ X300C Cutter Block Guard and Outfeed Assembly...

Page 29: ...0 Table Locking Shaft 2 21 JPT310 021 Hex Nut M12 2 22 JPT310 022 Outfeed Table Bracket Left 1 23 JPT310 023 Hex Socket Set Screw M8X10 8 25 JPT310 025 Hex Bolt M8X30 6 26 JPT310 026 Washer H8 6 27 JP...

Page 30: ...er Block Guard and Outfeed Assembly Index Part No No Description Size Qty 421 JPT310 421 Lock Nut M6 2 422 JPT310 422 Nylon Washer 6 2 423 JPT310 423 Shaft M6 1 424 JPT310 424 Shaft M8 1 426 JPT310 42...

Page 31: ...TJ X300C Cutter Block assembly...

Page 32: ...PT310 076 Hex Bolt M8X16 4 77 JPT310 077 Hex Nut M8 4 78 JPT310 078 Hex Bolt M10X25 4 79 JPT310 079 Washer H10 4 80 JPT310 080 Adjusting Washer 27 81 JPT310 081A Anti Kickback Finger 18 82 JPT310 082...

Page 33: ...TJ X300C Base Assembly...

Page 34: ...p Screw M6X25 2 149 JPT310 149 Pan Head Screw M4X16 4 150 JPT310 150E Plug box 1 151 JPT310 151 Special Bolt 4 152 JPT310 152 Hex Nut M8 4 153 JPT310 153 Lock Handle For Outfeed Table 1 154 JPT310 154...

Page 35: ...TJ X300C Infeed Table Assembly...

Page 36: ...0 JPT310 190 Infeed Table Bracket Left 1 203 JPT310 203 Hex Socket Cap Screw M8X10 1 209 JPT310 209 Hex Socket Cap Screw M8X35 1 210 JPT310 210 Table Stopper 1 211 JPT310 211 Hex Nut M8 3 508 JPT310 5...

Page 37: ...TJ X300C Drive and Motor Assembly...

Page 38: ...eel 1 235 JPT310 235 Bearing 6000 2Z 2 236 JPT310 236 Spacer Bearing 1 238 JPT310 238 Hex Socket Set Screw M8X12 2 239 JPT310 239 Motor Pulley 1 240 JPT310 240 Micro V Belt 1 241 JPT310 241 Hex Bolt M...

Page 39: ...TJ X300C Thickness Table Assembly...

Page 40: ...ew M8x16 1 312 JPT310 312 Retaining Ring Clp20 1 313 JPT310 313 Washer B8 1 314 JPT310 314 Washer H8 1 315 JPT310 315 Crank Bar 1 316 JPT310 316 Pan Head Screw M6x12 2 317 JPT310 317 Washer M6 2 318 J...

Page 41: ...TJ X300C Working Fence Assembly...

Page 42: ...77 JPT310 377 Nylon Washer 10 378 JPT310 378 Carriage Bolt M8X25 2 379 JPT310 379 Pan Head Screw M6X12 6 380 JPT310 380 Washer H6 6 381 JPT310 381 Cutterblock Cover 1 382 JPT310 382 Lock Nut M6 4 383...

Page 43: ......

Page 44: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 www carbatec com au 3 years from date of sale...

Page 45: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 128 Ingleston Road Wakerley Queensland Australia 4154 www carbatec com au...

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