Carbatec BDS-1523H Manual Download Page 8

FOR TEC HNICAL SUPPOR T CALL 

1800 658 111

BDS-1523H

9. 

WEAR PROPER CLOTHING. 

 

Do not wear loose clothing, gloves, 

neckties, or jewellery. These items 

can get caught in the machine during 

operations and pull the operator into  

the moving parts. The user must wear  

a protective cover on their hair, if hair is 

long, to prevent it from contacting any 

moving parts.

10. 

CHILDPROOF THE WORKSHOP AREA

 

by removing switch keys, unplugging 

tools from the electrical receptacles,  

and using padlocks.

11. 

ALWAYS UNPLUG THE TOOL FROM THE 
ELECTRICAL RECEPTACLE 

 

when making adjustments, changing 

parts or performing any maintenance.

12. 

KEEP PROTECTIVE GUARDS IN PLACE 
AND IN WORKING ORDER.

13. 

AVOID ACCIDENTAL STARTING. 

Make 

sure that the power switch is in the 

“OFF” position before plugging in the 

power cord to the electrical receptacle.

14. 

REMOVE ALL MAINTENANCE TOOLS 

from the immediate area prior to turning 

“ON” the machine.

15. 

USE ONLY RECOMMENDED 
ACCESSORIES.

 Use of incorrect or 

improper accessories could cause 

serious injury to the operator and cause 

damage to the tool. If in doubt, check the 

instruction manual that comes with that 

particular accessory.

16. 

NEVER LEAVE A RUNNING TOOL 
UNATTENDED

. Turn the power switch 

to the “

OFF

” position. 

DO NOT 

leave the 

tool until it has come to a complete stop.

17. 

DO NOT STAND ON A TOOL.

 Serious 

injury could result if the tool tips over,  

or you accidentally contact the tool.

18. 

DO NOT STORE ANYTHING ABOVE OR 
NEAR 

the tool where anyone might try to 

stand on the tool to reach it.

19. 

MAINTAIN YOUR BALANCE.

 Do not 

extend yourself over the tool. Wear oil 

resistant rubber soled shoes. Keep floor 

clear of debris, grease, and wax.

20. 

MAINTAIN TOOLS WITH CARE

. Always 

keep tools clean and in good working 

order. Keep all blades and tool bits sharp, 

dress grinding wheels and change other 

abrasive accessories when worn.

21. 

EACH AND EVERY TIME, CHECK FOR 
DAMAGED PARTS PRIOR TO USING 
THE TOOL. 

Carefully check all guards to 

see that they operate properly, are not 

damaged, and perform their intended 

functions. Check for alignment, binding 

or breaking of moving parts. A guard or 

other part that is damaged should be 

immediately repaired or replaced.

22. 

DO NOT OPERATE TOOL WHILE TIRED, 
OR UNDER THE INFLUENCE OF DRUGS, 
MEDICATION OR ALCOHOL.

GENERAL SAFETY

8

Summary of Contents for BDS-1523H

Page 1: ...CARBATEC COM AU 6 x9 Belt Disc Sander with Stand BDS 1523H MANUAL 1...

Page 2: ...he latest features and technological advancements more accessible to Aussie woodworkers Backed by our no fuss after sales care and warranty support you can trust Carbatec to keep you woodworking as pr...

Page 3: ...from all of the parts and the spindle sander The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need to be redone several times before all o...

Page 4: ...T COLLECTION All woodworking machines require effective dust extraction to ensure quality work and longevity of the machine itself Failure to connect your machine to a suitable dust collector may affe...

Page 5: ...bleshooting 27 CONTENTS NOTE The specifications photographs drawings and information in this manual represent the current machine model when the manual was prepared Changes and improvements may be mad...

Page 6: ...ety instructions in this manual including all safety alert symbols such as DANGER WARNING and CAUTION before using this tool Failure to following all instructions listed below may result in electric s...

Page 7: ...well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles 2 READ this entire manual LEARN how to use the to...

Page 8: ...e damage to the tool If in doubt check the instruction manual that comes with that particular accessory 16 NEVER LEAVE A RUNNING TOOL UNATTENDED Turn the power switch to the OFF position DO NOT leave...

Page 9: ...njury including silicosis a serious lung disease cancer and death Avoid breathing dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promot...

Page 10: ...nsulation with or without yellow stripes is the equipment grounding conductor DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug...

Page 11: ...EW 6 X 9 BELT DISC SANDER WITH STAND OVERVIEW A Pulley Cover B Back Stop C Sanding Belt D Belt Guard E Motor F Base G Side Plate H Lower Cross Rail I Top Cross Rail J Miter Gauge K Workpiece Table L S...

Page 12: ...RRANTY 1 year POWER 230V 50Hz 10A Plug MOTOR 560W 3 4 HP Induction BELT SIZE 150mm x 1220mm 6 x 48 DISC SIZE 230mm 9 DUST PORT 2 x 38mm WORKPIECE TABLE SIZE 310mm x 155mm WORKPIECE TABLE TILT 0 45 MIT...

Page 13: ...aging shows signs of possible transport damage take the necessary precautions not to damage the machine when unpacking If any damage is discovered the carrier and or shipper must be notified of this f...

Page 14: ...E FEET 1 Slide corner brackets over bottom of base as shown aligning holes with holes in side plate Fig C1 C2 2 Install feet through from the bottom of base and secure with supplied washers and nuts F...

Page 15: ...mbly aligning the four holes on the legs of the stand with the holes on the sander base Fig D1 2 Use supplied bolts to attach the stand to the sander base Bolts will thread directly into the base Fig...

Page 16: ...fold down dust guard Fig E1 2 Clean sanding disc and let dry completely 3 Remove paper from hook loop backing Fig E2 and stick to sanding disc Fig E3 4 Apply supplied sandpaper to disc Fig E4 5 Fold...

Page 17: ...the hole in the base as shown and tighten the two grub screws leaving a 1 6mm gap between the table and disc Fig F2 F3 Notes The flat surface of the shaft must face the grub screws in steps 1 2 in ord...

Page 18: ...Are all fasteners tight 2 Is the sanding belt properly tracked and tensioned 3 Rotate disc slowly Look and listen for any scraping noises or anything that impedes smooth movement Make appropriate adj...

Page 19: ...use Apply a small amount of rust inhibitor to the table frequently to avoid excessive corrosion All bearings are permanently lubricated and require no further service Apply light grease to and expose...

Page 20: ...and remove Fig I2 3 Remove the belt sander dust port Fig D4 4 Move tension lever to loose position Fig I4 5 Remove used belt and replace with correct size making sure that the belt is oriented correc...

Page 21: ...djustment if necessary Fig J1A K ADJUSTING THE BELT ARM ANGLE The 6 belt arm can be operated in a vertical or horizontal position Adjustment procedures are listed below 1 Remove dust port to expose 2...

Page 22: ...HE WORKBENCH 1 Loosen workpiece bench adjustment knob Fig M1 2 Adjust workbench to desired angle between 0 and 45 and re tighten knob N ADJUSTING WORKBENCH ZERO REFERENCE 1 Check that workbench is per...

Page 23: ...CARBATEC COM AU BDS 1523H WIRING DIAGRAM WIRING DIAGRAM 23...

Page 24: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 BDS 1523H PARTS DIAGRAM 6 x9 Belt Disc Sander with Stand BDS 1523H 24...

Page 25: ...NG 3 54 SPECIAL WASHER 1 18 BACK STOP 1 55 MOTOR PULLEY 1 19 CAP SCREW M8 20 1 56 HANDLE 1 20 TENSILE GEAR 2 57 BELT GUARD 1 21 TENSILE HANDLE 1 58 LOCK BAR 2 22 WORK TABLE 1 59 CAP SCREW M8 12 3 23 H...

Page 26: ...must include in the email the following information 1 a copy of the order or receipt for the goods 2 the serial or batch number printed on the machinery manufacturing plate and 3 a detailed descriptio...

Page 27: ...dealer for repair Sanding drum does not come up to speed 1 Extension cord too light or too long 2 Low current 1 Replace with adequate size and length cord 2 Contact a qualified electrician Machine vi...

Page 28: ...CARBATEC COM AU Carbatec Pty Ltd E info carbatec com au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road Wakerley Queensland Australia 4154 ABN 84 010 706 242 1...

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