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Carbatec BDS-1523H, Manual

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Carbatec BDS-1523H Manual Download Page 25

CARBATEC.C OM.AU

BDS-1523H

PART 

REF.

DESCRIPTION

QTY.

PART 

REF.

DESCRIPTION

QTY.

1

SET SCREW M8*35

 2

38

SWITCH

1

2

NUT M8

 29

39

POWER CORD

1

3

BENCH

 1

40

SWITCH GUARD

 1

4

SANDING BELT

 1

41

BASE

 1

5

MITER GAUGE

 1

42

STRAIN RELIEF

 2

6

PHLP HEAD SCREW M4*10

 2

43

SUPPORT ROD

 1

7

WASHER 4

 3

44

HEX NUT M16

 1

8

DUST ADAPTER

 1

45

SET SCREW M8*12

 1

9

DUST PORT

 1

46

MOTOR

 1

10

SET SCREW M10*20

 4

47

KEY

 1

11 

DRIVING GEAR

 1

48

ABRASIVE PAPER

 1

12

WASHER 8

 13

49

CAP SCREW M6*16

 1

13

LOCK WASHER 8

 13

50

LOCK WASHER 6

 1

14

KEY 5*40

 1

51

DISC INSERT

 1

15

DRIVING SHAFT

 1

52

DISC

 1

16

RETAINING COLLAR

 9

53

V-BELT

 1

17

BALL BEARING

 3

54

SPECIAL WASHER

 1

18

BACK STOP

 1

55

MOTOR PULLEY

 1

19

CAP SCREW M8*20

 1

56

HANDLE

 1

20

TENSILE GEAR

 2

57

BELT GUARD

 1

21

TENSILE HANDLE

 1

58

LOCK BAR

 2

22

WORK TABLE

 1

59

CAP SCREW M8*12

 3

23

HANDLE KNOB

 1

60

DUST PORT

 1

24

BALL BEARING

 1

61

SHEET METAL SCREW M5*8

 1

25

PHLP HEAD SCREW M4*30

 1

62

SWITCH PLATE

 1

26

RETAINING COLLAR 15

 1

63

BENCH BRACKET

 1

27

HEX HEAD BOLT M8*30

 4

64

LOCK SHAFT

 1

28

BASE SUPPORT

 1

65

POINTER

 1

29

BELT COVER

 1

66

MITER SCALE

 1

30

LOCK KNOB M8*20

 4

67

UP PANEL

 2

31

ADJUSTABLE AXLE

 2

68

SIDE PLATE

 2

32

ADJUSTABLE NUT

 2

69

LOW PANEL

 2

33

SPRING

 2

70

RUBBER FOOT

 4

34

ADJUSTABLE AXLE

 2

71

CARRIAGE HEAD BOLT M8*12

 16

35

PHLP HEAD SCREW M5*16

 2

72

HEX HEAD BOLT M8*16

 4

36

PASSIVE GEAR

4

73

RUBBER CAP

1

37

PASSIVE SHAFT

1

74

GRAPHITE COATED PLATEN

 1

PARTS LIST 

PARTS LIST

25

Summary of Contents for BDS-1523H

Page 1: ...CARBATEC COM AU 6 x9 Belt Disc Sander with Stand BDS 1523H MANUAL 1...

Page 2: ...he latest features and technological advancements more accessible to Aussie woodworkers Backed by our no fuss after sales care and warranty support you can trust Carbatec to keep you woodworking as pr...

Page 3: ...from all of the parts and the spindle sander The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need to be redone several times before all o...

Page 4: ...T COLLECTION All woodworking machines require effective dust extraction to ensure quality work and longevity of the machine itself Failure to connect your machine to a suitable dust collector may affe...

Page 5: ...bleshooting 27 CONTENTS NOTE The specifications photographs drawings and information in this manual represent the current machine model when the manual was prepared Changes and improvements may be mad...

Page 6: ...ety instructions in this manual including all safety alert symbols such as DANGER WARNING and CAUTION before using this tool Failure to following all instructions listed below may result in electric s...

Page 7: ...well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles 2 READ this entire manual LEARN how to use the to...

Page 8: ...e damage to the tool If in doubt check the instruction manual that comes with that particular accessory 16 NEVER LEAVE A RUNNING TOOL UNATTENDED Turn the power switch to the OFF position DO NOT leave...

Page 9: ...njury including silicosis a serious lung disease cancer and death Avoid breathing dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promot...

Page 10: ...nsulation with or without yellow stripes is the equipment grounding conductor DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug...

Page 11: ...EW 6 X 9 BELT DISC SANDER WITH STAND OVERVIEW A Pulley Cover B Back Stop C Sanding Belt D Belt Guard E Motor F Base G Side Plate H Lower Cross Rail I Top Cross Rail J Miter Gauge K Workpiece Table L S...

Page 12: ...RRANTY 1 year POWER 230V 50Hz 10A Plug MOTOR 560W 3 4 HP Induction BELT SIZE 150mm x 1220mm 6 x 48 DISC SIZE 230mm 9 DUST PORT 2 x 38mm WORKPIECE TABLE SIZE 310mm x 155mm WORKPIECE TABLE TILT 0 45 MIT...

Page 13: ...aging shows signs of possible transport damage take the necessary precautions not to damage the machine when unpacking If any damage is discovered the carrier and or shipper must be notified of this f...

Page 14: ...E FEET 1 Slide corner brackets over bottom of base as shown aligning holes with holes in side plate Fig C1 C2 2 Install feet through from the bottom of base and secure with supplied washers and nuts F...

Page 15: ...mbly aligning the four holes on the legs of the stand with the holes on the sander base Fig D1 2 Use supplied bolts to attach the stand to the sander base Bolts will thread directly into the base Fig...

Page 16: ...fold down dust guard Fig E1 2 Clean sanding disc and let dry completely 3 Remove paper from hook loop backing Fig E2 and stick to sanding disc Fig E3 4 Apply supplied sandpaper to disc Fig E4 5 Fold...

Page 17: ...the hole in the base as shown and tighten the two grub screws leaving a 1 6mm gap between the table and disc Fig F2 F3 Notes The flat surface of the shaft must face the grub screws in steps 1 2 in ord...

Page 18: ...Are all fasteners tight 2 Is the sanding belt properly tracked and tensioned 3 Rotate disc slowly Look and listen for any scraping noises or anything that impedes smooth movement Make appropriate adj...

Page 19: ...use Apply a small amount of rust inhibitor to the table frequently to avoid excessive corrosion All bearings are permanently lubricated and require no further service Apply light grease to and expose...

Page 20: ...and remove Fig I2 3 Remove the belt sander dust port Fig D4 4 Move tension lever to loose position Fig I4 5 Remove used belt and replace with correct size making sure that the belt is oriented correc...

Page 21: ...djustment if necessary Fig J1A K ADJUSTING THE BELT ARM ANGLE The 6 belt arm can be operated in a vertical or horizontal position Adjustment procedures are listed below 1 Remove dust port to expose 2...

Page 22: ...HE WORKBENCH 1 Loosen workpiece bench adjustment knob Fig M1 2 Adjust workbench to desired angle between 0 and 45 and re tighten knob N ADJUSTING WORKBENCH ZERO REFERENCE 1 Check that workbench is per...

Page 23: ...CARBATEC COM AU BDS 1523H WIRING DIAGRAM WIRING DIAGRAM 23...

Page 24: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 BDS 1523H PARTS DIAGRAM 6 x9 Belt Disc Sander with Stand BDS 1523H 24...

Page 25: ...NG 3 54 SPECIAL WASHER 1 18 BACK STOP 1 55 MOTOR PULLEY 1 19 CAP SCREW M8 20 1 56 HANDLE 1 20 TENSILE GEAR 2 57 BELT GUARD 1 21 TENSILE HANDLE 1 58 LOCK BAR 2 22 WORK TABLE 1 59 CAP SCREW M8 12 3 23 H...

Page 26: ...must include in the email the following information 1 a copy of the order or receipt for the goods 2 the serial or batch number printed on the machinery manufacturing plate and 3 a detailed descriptio...

Page 27: ...dealer for repair Sanding drum does not come up to speed 1 Extension cord too light or too long 2 Low current 1 Replace with adequate size and length cord 2 Contact a qualified electrician Machine vi...

Page 28: ...CARBATEC COM AU Carbatec Pty Ltd E info carbatec com au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road Wakerley Queensland Australia 4154 ABN 84 010 706 242 1...

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