Canon J1 Service Manual Download Page 5

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Contents

Safety Precautions

Notes Before it Works Serving ---------------------------------------------0-9

Points to Note at Cleaning --------------------------------------------------0-9

Product Outline

Features -------------------------------------------------------------------------1-2

Specifications ------------------------------------------------------------------1-3

Saddle Stitcher Unit --------------------------------------------------------------- 1-4

Names of Parts ----------------------------------------------------------------1-6

External View ----------------------------------------------------------------------- 1-6

Finisher (Staple Finisher) ----------------------------------------------------------------- 1-6
Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-6

Cross Section ----------------------------------------------------------------------- 1-7

Finisher Unit ---------------------------------------------------------------------------------- 1-7
Saddle Unit ----------------------------------------------------------------------------------- 1-7

Optional Construction --------------------------------------------------------1-8

Technology

Basic Constitution -------------------------------------------------------------2-2

Component Configuration ------------------------------------------------------- 2-2

Finisher (Staple Finisher) ----------------------------------------------------------------- 2-2
Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 2-2

Overview of the Electrical Circuitry -------------------------------------------- 2-3
Overview of the Electrical Circuitry (Saddle Stitcher Unit)--------------- 2-3

Controls --------------------------------------------------------------------------2-4

Feeding Unit --------------------------------------------------------------------2-5

Overview ----------------------------------------------------------------------------- 2-5

Staple Finisher ------------------------------------------------------------------------------ 2-5
Booklet Finisher ----------------------------------------------------------------------------- 2-5

Construction of the Control System ------------------------------------------ 2-6

Staple Finisher ------------------------------------------------------------------------------ 2-6

Booklet Finisher ----------------------------------------------------------------------------- 2-8

Paper Delivery Path --------------------------------------------------------------- 2-9

Straight Ejection ----------------------------------------------------------------------------- 2-9
Processing Tray Path ---------------------------------------------------------------------2-10
Buffer/Processing Tray Path ------------------------------------------------------------2-10
Paper Delivery Path (Saddle Stitcher Unit) -----------------------------------------2-11

Stack Tray Unit -------------------------------------------------------------- 2-12

Tray Operation ---------------------------------------------------------------------2-12
Shutter Operation -----------------------------------------------------------------2-13

Processing Tray Unit ------------------------------------------------------- 2-14

Outline -------------------------------------------------------------------------------2-14
Basic Operation -------------------------------------------------------------------2-14

Processing Tray Paper Stacking Operation -----------------------------------------2-14
Stack Delivery Operation ----------------------------------------------------------------2-14
Stack Job Offset ---------------------------------------------------------------------------2-15
Staple Operation ---------------------------------------------------------------------------2-16
Swing Height Detection Control --------------------------------------------------------2-17

Saddle Stitcher Unit -------------------------------------------------------- 2-18

Basic Operation (Saddle Stitcher Unit) --------------------------------------2-18

Receiving Sheets --------------------------------------------------------------------------2-18
Aligning the Sheets------------------------------------------------------------------------2-18
Stitching --------------------------------------------------------------------------------------2-19
Feeding the Stack -------------------------------------------------------------------------2-19
Folding/Delivering the Stack ------------------------------------------------------------2-20

Controlling the Inlet Flappers --------------------------------------------------2-20

Overview -------------------------------------------------------------------------------------2-20
A3/A3/ 305mm x 457mm (12 x 18)/ 279mm x 432mm (11 x 17) Paper Path (3
sheets) ----------------------------------------------------------------------------------------2-21
B4/LGL Paper Path (3 sheets) ---------------------------------------------------------2-21
A4R/LTRR Paper Path (3 sheets) -----------------------------------------------------2-22

Controlling the Movement of Sheets -----------------------------------------2-22
Controlling the Aligning the Sheets -------------------------------------------2-23
Controlling the Phase of the Crescent Roller ------------------------------2-25
Overview of Folding Operation ------------------------------------------------2-26

Overview -------------------------------------------------------------------------------------2-26
Controlling the Movement of Stacks --------------------------------------------------2-26
Folding a Stack -----------------------------------------------------------------------------2-27
Double Folding a Stack ------------------------------------------------------------------2-28

Summary of Contents for J1

Page 1: ...6 5 4 3 2 1 Staple Finisher J1 Booklet Finisher J1 Service Manual Rev0 Product Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Adjustment Installation Appendix ...

Page 2: ...cal information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual compa...

Page 3: ...er switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practicall...

Page 4: ...Blank Page ...

Page 5: ...y Path 2 10 Buffer Processing Tray Path 2 10 Paper Delivery Path Saddle Stitcher Unit 2 11 Stack Tray Unit 2 12 Tray Operation 2 12 Shutter Operation 2 13 Processing Tray Unit 2 14 Outline 2 14 Basic Operation 2 14 Processing Tray Paper Stacking Operation 2 14 Stack Delivery Operation 2 14 Stack Job Offset 2 15 Staple Operation 2 16 Swing Height Detection Control 2 17 Saddle Stitcher Unit 2 18 Bas...

Page 6: ... 4 List of Consumable Parts and Cleaning Parts 4 5 List of Sensors 4 6 Staple Finisher Unit 4 6 Saddle Finisher Unit 4 7 List of Switchs 4 8 Staple Finisher Unit 4 8 Saddle Finisher Unit 4 8 List of Solenoid 4 9 Staple Finisher Unit 4 9 Saddle Finisher Unit 4 9 List of PCBs 4 10 Staple Finisher Unit 4 10 Saddle Finisher Unit 4 10 List of Motors 4 11 Staple Finisher Unit 4 11 Saddle Finisher Unit 4...

Page 7: ...addle Alignment Position 5 10 Adjusting the Processing Tray Return Amount 5 11 Adjusting the Processing Tray Return Speed 5 11 Initializing the RAM on Finisher 5 12 Adjusting the Bias Line of Saddle Delivery Paper 5 12 Overview 5 12 Adjustment 5 12 Function Setting Operation 5 15 Adjustment at Time of Parts Replacement 5 17 Action on replacing the finisher controller PCB 5 17 Adjusting the Stitche...

Page 8: ...Safety Precautions Notes Before it Works Serving Points to Note at Cleaning ...

Page 9: ...r plug CAUTION Do not turn off the power switch when downloading is under way Turning off the main power switch while downloading is under way can disable the machine Points to Note at Cleaning CAUTION When performing cleaning using organic solvent such as alcohol be sure to check that the component of solvent is vaporized completely before assembling ...

Page 10: ...1 1 Product Outline Product Outline Features Specifications Names of Parts Optional Construction ...

Page 11: ... Product Outline Features Features Office environment improvement Operation sound reduction Productivity improvement 51ppm 55ppm Service improvement Downloading from host machine Adjustment of finisher in the service mode of host machine ...

Page 12: ...not guaranteed for mixed size stacking Stapling Small size 188mm high 30 sets Large size 96 mm high 30 sets Stapling By rotating cam Item Specifications Remarks Stapling capacity Small size Plain paper 52 to 81 4 g m2 50 sheets Plain paper 81 4 to 105 g m2 30 sheets Thick paper 105 to 220 g m2 2 sheets Equivalent of 80g m2 paper Large size Plain paper 52 to 81 4 g m2 30 sheets Plain paper 81 4 to ...

Page 13: ...iddle Paper size A3 B4 A4R 279mm x 432mm 11 x 17 LGL LTRR 305mm x 457mm 12 x 18 Capacity 52 to 81 4g m2 1 to 16 sheets 81 4 to 105g m2 1 to 10 sheets 105 to 150g m2 1 to 5 sheets 150 to 220g m2 1 to 4 sheets 209 to 220g m2 1 to 3 sheets Including 1 cover page Paper weight Plain paper 52g m2 to 220g m2 Special paper postcards transparencies or elongation size can not be handled Cover material 52g m...

Page 14: ... Stack front edge 162 2 mm 139 7 1 mm 42 2 mm 203 2 mm 210 1 mm 83 2 mm A3 183 2 mm 182 1 mm 63 2 mm B4 162 2 mm 177 8 1 mm 42 2 mm LGL 159 5 2 mm 148 5 1 mm 39 5 2 mm A4R LTRR 194 2 mm 216 1 mm 279mm x 432mm 11 x 17 74 2 mm 207 5 2 mm 228 5 1 mm 305mm x 457mm 12 x 18 87 5 2 mm Staple position Folding position F 1 2 ...

Page 15: ...ate shaped lower guide Tray 1 Tray 2 Grate shaped upper guide Left upper cover Rear cover Front inside upper cover Front inside lower cover Front foot cover right latch unit F 1 3 Saddle Finisher Booklet Finisher Saddle delivery tray PCB cover Front inside upper cover Front inside lower cover Upper cover Front cover Foot cover Grate shaped lower guide Tray 1 Tray 2 Grate shaped upper guide Left up...

Page 16: ...Stack delivery roller Aligning plate 1st delivery roller Return roller Rear end assist guide Stapler Inlet roller Buffer roller Shutter F 1 5 Saddle Unit Stitcher fromt rear Inlet roller 1 Saddle stitcher flapper Inlet roller 2 No 1 flapper No 2 flapper Stitcher mount Holding roller Paper pushing plate Paper folding roller Crescent roller Saddle delivery roller F 1 6 ...

Page 17: ...line Optional Construction Product Outline Optional Construction Optional Construction The following optional machine can install to the finisher 1 External 2 2 3 2 4 4 Hole Puncher B2 1 Staple finisher Saddle finisher F 1 7 ...

Page 18: ...2 2 Technology Technology Basic Constitution Controls Feeding Unit Processing Tray Unit Stack Tray Unit Saddle Stitcher Unit Staple Operation Detecting Jams Power Supply Work of Service ...

Page 19: ...on Component Configuration The components of this saddle finisher are organized into 4 major blocks and this finisher are organized into 3 major blocks feed unit processing unit stack tray unit and saddle stitcher unit Finisher Staple Finisher Feed Unit Processing Tray Unit Stack Tray Unit F 2 1 Saddle Finisher Booklet Finisher Stack Tray Unit Feed Unit Processing Tray Unit Saddle Stitcher Unit F ...

Page 20: ...line to drive solenoids motors and other loads In addition it communicates the finisher s various states information on sensors and switches to the host machine through a serial communications circuit Overview of the Electrical Circuitry Saddle Stitcher Unit The sequence of operations used for the saddle stitcher is controlled by the saddle stitcher controller PCB The saddle stitcher controller PC...

Page 21: ...Controlling the Aligning the Sheets Refer to page 2 23 Controlling the Phase of the Crescent Roller Refer to page 2 25 Overview of Folding Operation Refer to page 2 26 5 Staple Overview Refer to page 2 5 Stapler Unit Refer to page 2 30 Stitcher Unit Refer to page 2 36 6 Detecting Jams Detecting Jams Finisher Unit Refer to page 2 37 Detecting Jams Saddle Stitcher Unit Refer to page 2 38 7 Power Sup...

Page 22: ...ivery tray F 2 5 Booklet Finisher This product consists of the Finisher unit and the Saddle Stitcher unit The Finisher unit simply stacks sheets delivered from a host machine offsets a stack job or staples and delivers the sheets to the trays according to commands delivered from a host machine The Saddle Stitcher unit carries in aligns and stitches sheets delivered from the host machine and then f...

Page 23: ...e step motors These motors are rotated forward or backward by the microcomputer CPU in the finisher controller PCB The following two sensors are provided in the copy delivery path to detect the arrival or passing of copies Inlet sensor PI103 Delivery path sensor PI104 Also each ejection tray has sensors to detect the presence of copy on the tray First tray paper sensor PI111 Second tray paper sens...

Page 24: ... holding solenoid drive signal BUFF P SL Finisher controller PCB 1 2 Finisher controller PCB 2 2 Stack ejection motor drive signal Rear end assist motor drive signal Inlet motor drive signal Stapler drive motor drive signal Stapler motor drive signal Aligning plate front rear motor drive signal M109 M110 Gear change motor drive signal F 2 7 Delivery path paper detection sensor TIMING Inlet paper d...

Page 25: ...nd tray paper sensor PI112 If the copy does not reaches or passes each sensor within prescribed time the finisher controller PCB determines that the jam has occurred and stops the operation Then it notifies the host machine that a jam has occurred When all of the doors are closed after fixing the jam the finisher checks whether copy is detected by any of the above two sensors inlet sensor delivery...

Page 26: ...st tray paper detection sensor TRY1 P Finisher controller PCB F 2 10 Paper Delivery Path There are three ejection paths to tray 1 and 2 depending on the ejection processing Furthermore Booklet Finisher has ejection paths for Saddle Stitcher Unit Straight Ejection When the equipment is set to non sort all copies are ejected through the following path Stack ejection roller 1st delivery roller Buffer...

Page 27: ...pling Then they are aligned and stapled in the processing tray and ejected Even while stapling or offset is being performed simultaneous stack ejection which simultaneously ejects copies delivered to the buffer and post processed stack in the processing tray is performed because copies are received continuously from the host machine The stack delivered from the buffer is ejected to the processing ...

Page 28: ...t 4 When the stack in the processing tray is delivered to the delivery tray and the rear end of the 1st and 2nd paper exits the 1st delivery roller the 1st and 2nd paper are delivered toward the processing tray by the stack delivery roller and return roller Stack ejection roller 1st delivery roller Return roller Processing tray 5 The 1st and 2nd paper delivered to the processing tray are aligned a...

Page 29: ...f both tray 1 and tray 2 are at home position this is performed for tray 1 and then for tray 2 If the tray specified by the host machine is tray 2 the finisher controller PCB shifts the tray so that Tray 2 is at delivery port When paper is stacked on the tray a prescribed number of pulses drive tray 1 shift motor M107 or tray 2 shift motor M108 and the tray is lowered Then the tray returns to home...

Page 30: ... Tray 2 lower limit saddle finisher OFF OFF ON The symbol for the area sensor of each PCB is same because tray 1 tray 2 shift area sensor PCBs are the same board F 2 20 T 2 2 T 2 3 Shutter Operation When tray 1 passes the delivery section with paper already stacked the stacked paper may get caught by the delivery section A shutter is provided at the delivery section to prevent this The shutter clo...

Page 31: ... the front or rear of the tray only when the Shift mode is selected 4 Staple Operation Staples a stack of sheets at the specified position s only when the Staple mode is selected Processing Tray Paper Stacking Operation When the rear end of the paper exits the 1st delivery roller the paper is delivered to the processing tray by the stack delivery roller and return roller and then pushed against th...

Page 32: ...ck ejection roller Swing guide F 2 24 Stack Job Offset Job offset operation offsets paper stack to the front or rear when ejecting to sort the paper stack The forward backward movement of the copy delivered to the processing tray is controlled by the front aligning plate and rear aligning plate The aligned copies are stapled or ejected according to the signal from the host machine When the power i...

Page 33: ...ray 3 From the 9 sheets to the 12 sheets move it towards a board 4 From the 13 sheets to the 16 sheets move it towards a board 4rd set Direction of delivery Results Delivering 4 sets 2rd set 3rd set 1rd set F 2 26 F 2 27 F 2 28 Staple Operation This product is equipped with two Staplers While the Stapler unit of the Finisher unit provides 1 point front stapling 1 point rear stapling and 2 point st...

Page 34: ...ess tray with it rubbing against the paper loaded in the process tray causing scratches on the printed image To prevent this the swing unit height is controlled 2 Description of Control When paper is ejected to the processing tray the height of the swing unit 3 is detected with the swing height detection sensor 1 and swing height detection sensor flag 2 in order to stop the swing unit 3 at the app...

Page 35: ...et by the paper positioning plate so that the center of the stack matches the stapling folding position Sheets coming later are output closer to the delivery slot and the volume of paper that may be output is as follows 15 sheets maximum of 14 sheets of 80g m2 1 sheet of 250g m2 Paper positioning plate First sheet Second sheet Direction of delivery F 2 32 Aligning the Sheets The alignment plates o...

Page 36: ...t machine stitching does not take place and the sequence goes to the next operation stack feeding Stitcher Staple F 2 34 Feeding the Stack The unit folds the stitched stack of sheets and then feeds it to the point of delivery This point is where the center of the stack i e stapling position matches the height of the paper pushing plate and the paper folding roller nip The stack is moved forward by...

Page 37: ...are operated to configure the feed path according to the size of paper The flappers are used to enable the following 1 To detect the passage of the trailing edge of the paper being moved by an appropriate sensor 2 To prevent the following sheet from butting against the top of the existing stack The following table shows the relationship between sensors and paper sizes SENSOR A3 305mm 457mm 12 18 2...

Page 38: ...No 1 paper deflecting plate solenoid No 2 paper deflecting plate solenoid Passage of paper Non passage of paper Non passage of paper Entry of First sheet Entry of Second sheet Entry of Third sheet SL1 SL2 OFF OFF PI18 PI19 PI20 PI18 PI19 PI20 Top edge F 2 37 B4 LGL Paper Path 3 sheets No 1 paper sensor PI18 No 2 paper sensor PI19 No 3 paper sensor PI20 Passage of paper Passage of paper Non passage...

Page 39: ...er to come into contact with the path bed so as to move the sheet The contact is broken as soon as the leading edge of the sheet reaches the paper positioning plate This series of operations is executed each time a sheet arrives When the leading edge of the first sheet reaches the paper positioning plate the paper positioning plate paper sensor PI8 turns ON The arrival of the second and subsequent...

Page 40: ...e sheet in order The alignment plate motor is a 4 phase stepping motor The position of the alignment plate is identified in reference to the number of motor pulses from the alignment plate home position sensor PI5 The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets 1 When the first sheet has been output the alignment plates butt against the l...

Page 41: ...very take place 7 When the first sheet of the following stack reaches the No 1 paper sensor the guide moves to a point 10 mm from the edge of the stack to be ready for the next alignment operation F 2 45 F 2 46 F 2 47 F 2 48 M5 Alignment motor Alignment plate Alignment plate Alignment plate home position sensor PI5 Stack Paper positioning plate Alignment plate home position sensor PI5 Paper positi...

Page 42: ...sor is mounted to the crescent roller shaft The flag will leave the sensor while the roller shaft rotates turning the sensor ON or OFF enabling the assumption that the crescent roller is positioned at the opposite side of the stack The alignment plates are operated to correspond with this change in the state of the sensor Crescent roller phase sensor PI12 Flag Alignment plates M1 Crescent roller S...

Page 43: ...ence absence of a stack of sheets in the saddle delivery tray Delivery sensor PI11 Detects the paper delivery Paper pushing plate home position sensor PI14 Detects the paper pushing plate home position Paper pushing plate top position sensor PI15 Detects the paper pushing plate leading edge position Vertical path paper sensor PI17 Detects the presence absence of paper after removal of a jam Paper ...

Page 44: ...r contact each other tightly and paper starts to be folded at this position The upper and lower rollers feed paper while folding it Also these rollers stop at this position At the half periphery where the thickness is reduced the paper folding roller upper and the paper folding roller lower do not contact each other except at the center so they only feed paper to prevent paper from being wrinkled ...

Page 45: ...le Folding a Stack To fold a stack consisting of 10 or more A4R or LTR R sheets folding is executed twice for the same sheet The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack for a length of 20 mm enabling the paper folding rollers to apply an increased degree of pressure along the crease on the stack Then the paper folding rollers rotate normally and ...

Page 46: ... mm approx 4 The paper folding rollers rotate again feeding out the stack The paper pushing plate returns to its home position M2 Paper folding motor M8 Paper pushing plate motor Paper folding motor M2 Paper pushing plate motor M8 Delivery sensor PI11 Paper pushing plate top position sensor PI15 Paper pushing plate home position sensor PI14 Tray paper sensor PI6 Equivalent of 20 mm Equivalent of 2...

Page 47: ... staple home position sensor PI50 The staple motor is rotated in the forward or reverse direction under the control of the finisher controller PCB When the staple home position sensor is OFF the finisher controller PCB rotates the staple motor in the forward direction until the sensor turns ON allowing the staple cam to the original position The staple sensor PI52 is used to detect presence absenc...

Page 48: ...it is shifted by the stapler shift motor M105 The home position is detected by the stapler shift home position sensor PI110 When there is a staple command from the host machine the stapler shifts to the staple ready position which depends on the stapling position and paper size The stapler unit waits at the following points when staple mode is selected Front 1 Point Stapling The position is the sa...

Page 49: ... stapling position Rear aligning plate Front aligning plate Stapling position Wait position Feeding direction Stopper F 2 71 2 Point Stapling The stapler waits at the paper front end side staple position The stapling sequence is first near side and then far side Rear aligning plate Front aligning plate Stopper Feeding direction Stopper Stapling position Stapling position Wait position Stopper F 2 ...

Page 50: ...PCB drives the stapler shift motor M105 to return the stapler unit to home position If the stapler unit is already at home position it waits in that state Stapler shift motor M105 Paper Stapler Stapler shift home position sensor PI110 Stapler alignment interference sensor PI116 F 2 73 Front diagonal stapling Rear diagonal stapling 2 point stapling Paper width 1 2 Sensor Symbol Function Remarks Sta...

Page 51: ...cessing tray is detected by the processing tray paper sensor PI108 When the paper is delivered to the processing tray the swing motor M106 starts and raises the swing guide When the swing guide home position sensor PI105 detects the rising of the swing guide the swing guide motor stops and holds the swing guide at the raised position After the processing tray paper sensor detects the paper the ali...

Page 52: ...arts and raises the swing guide When the swing guide home position sensor PI105 detects the rising of the swing guide the swing guide motor stops and holds the swing guide at the raised position After the processing tray paper sensor detects the paper the aligning motor M103 M104 starts and aligns the paper Stapler Return roller Stack ejection roller Swing guide 1st delivery roller Processing tray...

Page 53: ...cted by the staple sensor SW6 SW4 The alignment plates keep both edges of the stack in place while stitching takes place Stitcher home position sensor front SW7 Stitcher motor front M7 Stitcher motor rear M6 Stitcher home position sensor rear SW5 No 1 paper sensor PI18 Alignment motor M5 Alignment Escape Cam Mount F 2 79 Stitching Operation To enable stitching at two locations on a stack two stitc...

Page 54: ...st machine Inlet sensor stationary PI103 When paper does not exit the inlet sensor PI103 after delivering for a prescribed time distance after the inlet sensor PI103 detected paper Feed path sensor delay PI104 When the feed path sensor PI104 does not detect paper after prescribed time distance has elapsed since the inlet sensor PI103 detected paper Feed path sensor stationary PI104 When paper does...

Page 55: ...ge of the paper Feeding stationary PI18 PI19 PI20 When paper does not exit the 1st paper sensor PI18 2nd paper sensor PI19 and 3rd paper sensor PI20 after feeding for a prescribed amount with the feed motor M1 after the 1st paper sensor PI18 has detected the leading edge of the paper Delivery delay PI11 When delivery sensor PI11 cannot detect the paper after feeding the stack for a prescribed amou...

Page 56: ...r PCB Punch controller PCB Puncher Unit option 24VR 24VU 3 3V 5V 24V 24V 24V Motor Solenoid Sensors Logic Motor IC26 Regulator IC Host machine IC3 Regulator IC Protection Function The 24 VDC for motor and solenoid drive has a fuse or motor driver with over current protection function for over current protection F 2 83 Power Supply Route Saddle Stitcher Unit Power Supply Route 24VR and 24VU are sup...

Page 57: ... 33 4 Inlet static charge eliminator FL2 0822 1 1 000 000 sheets Refer to page 4 34 5 Swing guide inside static charge eliminator 4F3 0929 1 1 000 000 sheets Refer to page 4 33 6 Buffer roller FC5 3442 2 1 000 000 sheets Refer to page 4 32 7 Return roller Front FC0 4739 1 1 000 000 sheets Color Black Front Refer to page 4 32 8 Return roller Rear FC0 4740 1 1 000 000 sheets Color Gray Rear Refer to...

Page 58: ...3 3 Periodic Servicing Periodic Servicing List of Work for Scheduled Servicing ...

Page 59: ...L 2 DL STC Unnecessary Refer to page 4 33 3 Delivery static charge eliminator R FC5 5450 1 CR 1000000sheets 4 Inlet static charge eliminator FL2 0822 1 CR 1000000sheets LV 1 COPIER COUNTER DRBL 2 ENT STC Unnecessary Refer to page 4 34 5 Swing guide inside static charge eliminator 4F3 0929 1 CR 1000000sheets LV 1 COPIER COUNTER DRBL 2 SWG STC Unnecessary Refer to page 4 33 6 Buffer roller FC5 3442 ...

Page 60: ...4 4 Parts Replacement and Cleaning Procedure Parts Replacement and Cleaning Procedure List of Parts External Covers Main Units Consumable Parts and Cleaning Points PCB Other Parts ...

Page 61: ...xternal Covers Staple Finisher 4 1 6 5 8 7 3 2 F 4 1 No Name Part No Refer to 1 Front cover Refer to page 4 14 2 Rear cover Refer to page 4 14 3 Left upper cover Refer to page 4 15 4 Upper cover Refer to page 4 15 5 Grate shaped lower guide Refer to page 4 16 6 Grate shaped upper guide Refer to page 4 16 7 Front inside upper cover Refer to page 4 17 8 Front inside lower cover Refer to page 4 17 T ...

Page 62: ...inisher Booklet Finisher 4 1 5 6 3 2 7 8 9 F 4 2 No Name Part No Refer to 1 Front cover Refer to page 4 14 2 Rear cover Refer to page 4 14 3 Left upper cover Refer to page 4 15 4 Upper cover Refer to page 4 15 5 Grate shaped lower guide Refer to page 4 16 6 Grate shaped upper guide Refer to page 4 16 7 PCB cover Refer to page 4 18 8 Front inside upper cover Refer to page 4 17 9 Front inside lower ...

Page 63: ...page 4 23 4 Tray 2 4G3 2769 Refer to page 4 24 5 Return Roller Unit FM0 1891 Refer to page 4 25 F 4 3 T 4 3 Saddle Unit Positioning Plate Unit Upper Delivery Guide Inlet Feed Unit Saddle Delivery Tray Unit Stitcher Mount Unit No Category Name Part No Refer to 1 Saddle Stitcher Unit Saddle Unit FM0 1685 Refer to page 4 26 2 Stitcher Mount Unit 4G3 2721 Refer to page 4 27 3 Positioning Plate Unit 4G...

Page 64: ...to 1 Staple Finisher Unit Stapler FM2 0665 Refer to page 4 31 2 Delivery static charge eliminator L FC5 5449 Refer to page 4 33 3 Delivery static charge eliminator R FC5 5450 4 Inlet static charge eliminator FL2 0822 Refer to page 4 34 5 Swing guide inside static charge eliminator 4F3 0929 Refer to page 4 33 6 Buffer roller FC5 3442 Refer to page 4 32 7 Return roller Front 4A3 0951 Refer to page 4...

Page 65: ... cover sensor PI103 Inlet sensor PI104 Feed path sensor PI105 Swing guide home position sensor PI106 Front aligning plate home position sensor PI107 Rear aligning plate home position sensor PI108 Processing Tray sensor PI109 Rear end assist guide home position sensor PI110 Stapler shift home position sensor PI111 Tray 1 paper sensor PI112 Tray 2 paper sensor PI113 Shutter home position sensor PI11...

Page 66: ...te motor clock sensor PI4 Paper folding motor clock sensor PI5 Alignment plate HP sensor PI6 Tray paper sensor PI7 Paper positioning plate HP sensor PI8 Paper positioning plate paper sensor PI9 Inlet cover sensor PI11 Delivery sensor PI12 Crescent roller phase sensor PI13 Guide HP sensor PI14 Paper pushing plate HP sensor PI15 Paper pushing plate top position sensor PI16 Stitcher unit IN sensor PI...

Page 67: ...isher Unit List of Switchs Staple Finisher Unit MSW101 MSW102 MSW103 MSW104 No Name Part No Refer to MSW101 Front cover switch MSW102 Swing guide switch MSW103 Tray 1 switch MSW104 Staple safety switch F 4 8 T 4 8 Saddle Finisher Unit SW4 5 SW6 7 No Name Part No Refer to SW4 Staple sensor rear SW5 Stitcher HP sensor rear SW6 Staple sensor front SW7 Stitcher HP sensor front F 4 9 T 4 9 ...

Page 68: ...nit SL101 SL102 SL103 SL104 No Name Part No Refer to SL101 Feed roller separation solenoid SL102 Buffer roller separation solenoid SL103 1st delivery roller separation solenoid SL104 Buffer rear end holding solenoid F 4 10 T 4 10 Saddle Finisher Unit SL1 SL2 SL5 SL4 No Name Part No Refer to SL1 No 1 paper deflecting solenoid SL2 No 2 paper deflecting solenoid SL4 Feed plate contact solenoid SL5 Sa...

Page 69: ...s Staple Finisher Unit PCB1 PCB6 PCB7 PCB5 PCB4 No Name Part No Refer to PCB1 Finisher controller PCB Refer to page 4 36 PCB6 Stapler PCB 1 PCB7 Stapler PCB 2 PCB4 Tray 1 shift motor PCB PCB5 Tray 2 shift motor PCB F 4 12 T 4 12 Saddle Finisher Unit PCB2 PCB10 PCB9 No Name Part No Refer to PCB2 Saddle stitcher controller PCB Refer to page 4 36 PCB10 Paper sensor PCB PCB9 Saddle driver PCB F 4 13 T...

Page 70: ...List of Motors Staple Finisher Unit M101 M107 M106 M102 M102 M109 M105 M108 M111 M104 M103 M110 F 4 14 No Name Part No Refer to M101 Inlet motor M102 Stack ejection motor M103 Front aligning plate motor M104 Rear aligning plate motor M105 Stapler shift motor M106 Swing motor M107 Tray 1 shift motor M108 Tray 2 shift motor M109 Rear end assist motor M110 Gear change motor M111 Staple motor T 4 14 ...

Page 71: ...re List of Parts List of Motors Saddle Finisher Unit Saddle Finisher Unit M7 M8 M2 M6 M113 M1 M4 M5 M3 F 4 15 No Name Part No Refer to M1 Feed motor M2 Paper folding motor M3 Guide motor M4 Paper positioning plate motor M5 Alignment motor M6 Stitcher motor rear M7 Stitcher motor front M8 Paper pushing plate motor M113 Saddle inlet motor T 4 15 ...

Page 72: ...ng Procedure List of Parts Other List of Clutches CL101 CL102 No Name Part No Refer to CL101 Shutter clutch CL102 Stack ejection lower roller clutch F 4 16 T 4 16 Other 1 2 3 No Name Part No Refer to 1 Paper Folding Roller Refer to page 4 37 2 No 1 Flapper Refer to page 4 39 3 No 2 Flapper F 4 17 T 4 17 ...

Page 73: ...rs Removing the Front Cover 1 Open the front cover 1 and remove the clip 2 2 Lift the front cover 1 to remove 1 2 F 4 18 Removing the Rear Cover 1 Shift the tray cable cover 1 toward the tray side to remove 2 In the case of the Booklet Finisher remove six screws 2 and remove the rear cover 3 In the case of the Staple Finisher remove five screws 2 and remove the rear cover 3 2 1 3 2 F 4 19 ...

Page 74: ... to page 4 17 4 Remove two screws 1 5 With the upper cover 2 open remove the left upper cover 3 by tilting to the right NOTE When replacing hook the two claws 1 of the left upper cover to the steel plate F 4 21 F 4 20 Removing the Upper Cover 1 Remove the front cover Refer to page 4 14 2 Remove the rear cover Refer to page 4 14 3 Remove the front inside upper cover In the case of Staple Finisher t...

Page 75: ...per guide 2 For how the tray is moved see the steps under Removing the Tray 1 6 Remove five screws 3 and remove the grate shaped upper guide 2 4 F 4 23 Removing the Grate shaped Lower Guide 1 Remove the front cover Refer to page 4 14 2 Remove the rear cover Refer to page 4 14 3 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 4 Rem...

Page 76: ...Cover Staple Finisher Removing the Front Inside Upper Cover 1 Remove the front cover Refer to page 4 14 2 Remove four screws 1 and then remove the front inside upper cover 2 1 2 1 F 4 25 Removing the Front Inside Lower Cover Staple Finisher 1 Remove the front cover Refer to page 4 14 2 Remove the front inside upper cover Refer to page 4 17 3 Remove screw 1 and then remove the front inside lower co...

Page 77: ...ide Lower Cover Saddle Finisher 1 Remove the front cover Refer to page 4 14 2 Remove the front inside upper cover Refer to page 4 17 3 Remove four screws 1 and remove the front foot right cover 2 3 Remove screw 3 and then remove the roller knob 4 4 Remove four screws 5 and remove the front inside lower cover 6 5 4 5 3 6 1 2 F 4 27 Removing the PCB Cover Saddle Finisher 1 Remove seven screws 1 and ...

Page 78: ...is unnecessary Refer to page 4 17 4 Remove the left upper cover Refer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 16 6 Remove the tray 1 Refer to page 4 23 7 Remove the tray 2 Refer to page 4 24 8 Remove the grate shaped lower guide Refer to page 4 16 9 Remove the processing tray Refer to page 4 21 10 Remove screw 1 and pull up the swing pressure guide 2 F 4 29 11 Remove the...

Page 79: ...ocedure Main Units Removing the Swing Unit 13 Remove the E ring and gear NOTE The parallel pin drops when the gear is removed Be careful not to loose it F 4 32 14 Remove the swing pressurization rack 15 Take off an E ring and release the claw of the stack delivery roller rear side clutch and remove the clutch F 4 33 F 4 34 ...

Page 80: ...to page 4 14 3 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 4 Remove the left upper cover Refer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 16 6 Remove the tray 1 Refer to page 4 23 7 Remove the tray 2 Refer to page 4 24 8 Remove the grate shaped lower guide Refer to page 4 16 9 Unfasten four snap fastene...

Page 81: ...emove four screws 2 Remove the screw 3 securing the ground wire and remove the finisher controller PCB 4 F 4 38 F 4 39 13 Release the claw 1 of the stack delivery roller rear side clutch 2 and remove the clutch 2 14 Remove the E ring 3 and bushing 4 and remove the stack delivery roller 15 Disconnect the connector 1 and remove harness from the clamp and edge saddle 2 16 Remove two screws 3 and pull...

Page 82: ...e the stack delivery gate 2 of the delivery opening is lifted covered and then move down the tray If you move down the tray without lifting the shutter of the delivery opening the stack delivery gate comes off from the Finisher If the stack delivery gate comes off remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate The tray falls by its own weigh...

Page 83: ... 14 3 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 4 Remove the left upper cover Refer to page 4 15 5 Remove the tray 1 Refer to page 4 23 NOTE When you attach or remove the tray please be sure to raise the shutter 1 release the latch 3 on the rear surface of the tray while the stack delivery gate 2 of the delivery opening is l...

Page 84: ...n installing F 4 48 F 4 49 Removing the Return Roller Unit 1 Remove the front cover Refer to page 4 14 2 Remove the rear cover Refer to page 4 14 3 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 4 Remove the left upper cover Refer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 16 6 Remove the tray 1 Refer to p...

Page 85: ...fer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 15 6 Remove the tray 1 Refer to page 4 23 7 Remove the tray 2 Refer to page 4 24 8 Remove the grate shaped lower guide Refer to page 4 16 9 Remove the saddle delivery tray unit Refer to page 4 28 10 Remove the PCB cover Refer to page 4 18 11 Remove the inlet feed unit Refer to page 4 29 12 Disconnect two connectors 1 and remove...

Page 86: ... on the outside of the delivery guide plate 2 as shown in the figure Delivery fault will occur if it goes inside 1 2 F 4 54 Removing the Stitcher Mount Unit 1 Remove the front cover Refer to page 4 14 2 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 3 Remove the front inside lower cover Refer to page 4 18 4 Remove the E ring 1 sh...

Page 87: ...er Refer to page 4 18 5 Remove the PCB cover Refer to page 4 18 6 Remove the saddle stitcher controller PCB Refer to page 4 36 7 Remove four screws 1 and remove the stay 2 The edge saddle harness of the stay need not be removed 8 Disconnect two connectors 1 remove three clamps 2 and remove the harness 3 from two clamps 4 9 Remove two screws 5 shift the positioning plate unit 6 forward once and the...

Page 88: ... the left upper cover Refer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 16 6 Remove the tray 1 Refer to page 4 23 7 Remove the tray 2 Refer to page 4 24 8 Remove the grate shaped lower guide Refer to page 4 16 9 Remove two screws 1 and ground wire 2 and remove the upper delivery guide 3 F 4 60 Removing the Inlet Feed Unit 1 Remove the front cover Refer to page 4 14 2 Remove ...

Page 89: ... and Cleaning Procedure Main Units Removing the Inlet Feed Unit Parts Replacement and Cleaning Procedure Main Units Removing the Inlet Feed Unit 5 Remove four screws 1 6 Open the upper cover 2 and remove the inlet feed unit 3 F 4 62 ...

Page 90: ... STPR 1 Remove the front cover Refer to page 4 14 2 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 3 Pull out the stapler remove screw 1 and remove the PCB cover 2 4 Release the claw 1 and remove the PCB 2 5 Disconnect three connectors 3 6 Remove screw 4 and remove the stapler together with the stapler base 5 NOTE When removing b...

Page 91: ...subjected to special production processing known as aging to prevent possible increases in its feeding power Do not clean the return roller Cleaning with water for example will increase its feed power ultimately causing feeding faults Moreover be sure to avoid touching the surface of the return roller when mounting it to the machine 3 Note the direction when installing the return roller Front side...

Page 92: ...PIER COUNTER DRBL 2 FSWG STC COPIER COUNTER DRBL 2 DL STC 1 Remove the front cover Refer to page 4 14 2 Remove the rear cover Refer to page 4 14 3 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 4 Remove the left upper cover Refer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 16 6 Remove the tray 1 Refer to pa...

Page 93: ...ttom 14 Remove the four claws 2 securing the delivery side static charge eliminator and remove the two static charge eliminators 3 F 4 69 Removing the Inlet Static Charge Eliminator NOTE When replacing the consumable parts be sure to clear the parts counter COPIER COUNTER DRBL 2 ENT STC 1 Open the upper cover and unhook the hook linking the upper cover and inlet upper guide 2 Remove two screws 1 a...

Page 94: ...the Stitcher Unit NOTE When replacing the consumable parts be sure to clear the parts counter COPIER COUNTER DRBL 2 SDL STPL 1 Open the front cover 2 Pull out the stitcher mount unit to the front then pull out the stitcher towards yourself and then pull up the stitcher 3 Remove three screws 2 and remove the stitcher cover 3 2 3 1 F 4 72 4 Remove the connector 1 5 Remove three screws 2 and remove t...

Page 95: ... finisher controller PCB 3 F 4 74 Action on replacing the finisher controller PCB 1 Before replacing the finisher controller PCB output the service mode setting values by P PRINT LV COPIER FUNCTION MISC P P PRINT 2 After finisher controller PCB exchange input The value that did P PRINT output into all items of ADJUST OPTION from a service mode NOET In this case the counter cannot enter Removing th...

Page 96: ... Remove the left upper cover Refer to page 4 15 5 Remove the grate shaped upper guide Refer to page 4 16 6 Remove the tray 1 Refer to page 4 23 7 Remove the tray 2 Refer to page 4 24 8 Remove the grate shaped lower guide Refer to page 4 16 9 Remove the upper delivery guide Refer to page 4 29 10 Disconnect two connectors 1 and remove the harness from edge saddle 2 and clamp 3 F 4 76 11 Disconnect t...

Page 97: ... 3 3 1 2 15 Remove the two C rings 1 at the front and remove the two gears 2 2 1 16 Remove the two bearings 1 1 F 4 79 F 4 80 17 Open the saddle delivery tray 1 18 Remove two screws 2 and remove the two aligning plates 3 19 Slide the two paper folding rollers 4 to the front and then pull it out in the delivery direction 1 3 2 2 4 NOTE When installing attach the gear 2 so that the grooves 1 of the ...

Page 98: ...front cover Refer to page 4 14 2 Remove the rear cover Refer to page 4 14 3 Remove the front inside upper cover In the case of Staple Finisher this procedure is unnecessary Refer to page 4 17 4 Remove the inlet feed unit Refer to page 4 29 5 Remove the claw 1 of the No 1 No 2 flapper bushing and pull out the No 1 No 2 flapper shaft 2 toward the rear 6 After detaching the front shaft of the No 1 No...

Page 99: ...5 5 Adjustment Adjustment Outline Basic Adjustment Adjustment at Time of Parts Replacement ...

Page 100: ...Service mode Range Unit Default Reference Adjusting the Stacker Alignment Position A4 ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST STALG1 10 to 10 0 42 mm 0 Adjusting the Stacker Alignment Position page 5 7 Adjusting the Front Staple Position 5deg A4 ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST STP F1 6 to 6 0 49 mm 0 Adjusting the Staple Position page 5 7 Adjusting the Front Staple Position Less Than 45deg A4R...

Page 101: ...justing the Saddle Alignment Position ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST SDL ALG 0 to 1 0 5 mm 0 Adjusting the Saddle Alignment Position page 5 10 Adjusting the Processing Tray Return Amount ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST PRCSRET 0 to 5 1 4 mm 0 Adjusting the Processing Tray Return Amount page 5 11 Change of Paper Stack Speed for Non Buffer Mode ON 1 2 3 4 5 6 7 8 LV 1 SORTER OPTION PRCS...

Page 102: ...1 SORTER ADJUST THC CL 0 to 1 0 Function Setting Operation page 5 15 Setting the Thick Paper Pushing Forward Prevention Mode ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST THC PUSH 0 to 1 0 Function Setting Operation page 5 15 Setting the Poor Offset Stacking Prevention Mode ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST OFST STC 0 to 1 0 Function Setting Operation page 5 15 Setting the Poor Stacking of Thin Paper ...

Page 103: ... Setting the Saddle Stacking Capacity Switching Mode 3 ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST SDL SWCH 0 to 1 0 Function Setting Operation page 5 15 Setting the Saddle Stack Alarm Detection Disabled Mode 3 ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST SDL ALM 0 to 1 0 Function Setting Operation page 5 15 Poor Large Thin Paper Stack Prevention Mode ON 1 2 3 4 5 6 7 8 LV 1 SORTER ADJUST THN STCL 0 to 1 0 Fun...

Page 104: ...troller PCB Service mode Range Unit Default Reference Setting Finisher Buffer Operation Mode ON 1 2 3 4 5 6 7 8 LV 1 SORTER OPTION BUFF SW 0 to 1 0 Function Setting Operation page 5 15 ON OFF of the swing unit escape operation LV 1 SORTER OPTION SWGUP SW 0 to 1 0 1 Do not set 2 modes at the same time 2 Do not set 2 modes at the same time 3 Do not set 2 modes at the same time T 5 2 ...

Page 105: ... 42 mm forward When PSW2 is pressed alignment plate moves 0 42 mm backward Range 10 to 10 LED display 0 to 20 Display of Adjustment Value The numbers of times the LED2 and LED3 blink indicate the adjustment value assuming that the LED2 stands for a tens digit and the LED3 stands for a units digit Each LED blinks at intervals of 300 ms The indication of the LED is added 10 to real adjustment value ...

Page 106: ...tes and push it against the stopper push the far end edge of the paper to the rear aligning plate and press PSW3 once stapling action store adjustment value and proceed to step 13 F 5 5 11 To adjust the staple position press PSW1 or PSW2 on the finisher controller PCB and adjust the staple position When PSW1 is pressed staple position moves 0 49 mm forward When PSW2 is pressed staple position move...

Page 107: ... ab When PSW1 is pressed the swing roller moves 0 2 mm upward When PSW2 is pressed the swing roller moves 0 2 mm downward a The upper swing roller front rear 1 contacts with the lower swing roller front rear 2 F 5 8 b In the state that upper swing roller front rear 1 contacts with the lower swing roller front rear 2 there are gaps more than 1mm in A part 1 A 1 A 9 When adjustment is complete remov...

Page 108: ...e remove paper and press PSW3 on the finisher controller PCB once to store the adjustment in memory 9 Turn off all bits of finisher controller PCB DSW1 10 Turn off the power of the host machine and install the rear cover of finisher F 5 10 F 5 11 Adjusting the Saddle Alignment Position Perform the adjustment in the case of the following When the misalignment occurs during the saddle stapling 1 Tur...

Page 109: ...CB once to store the adjustment in memory 9 Turn off all bits of finisher controller PCB DSW1 10 Turn off the power of the host machine and install the rear cover of finisher F 5 14 F 5 15 Adjusting the Processing Tray Return Speed Perform the adjustment in the case of the following When the misalignment occurs in the process tray unit 1 Turn off the host machine 2 Remove the rear cover of finishe...

Page 110: ...s follows ON 1 2 3 4 5 6 7 8 4 Turn on the host machine 5 Push PSW2 and PSW3 on the finisher controller PCB at the same time more than three seconds 6 When initialization is completed LED blinks at intervals of 1 sec 7 Turn off all bits of finisher controller PCB DSW1 8 Turn off the power of the host machine and install the rear cover of finisher F 5 18 Adjusting the Bias Line of Saddle Delivery P...

Page 111: ...ing the folded stack B fold when L1 L2 B fold L1 L2 Adjustment 1 Turn power of the host machine OFF 2 Disconnect the finisher from the host machine 3 Remove 7 screws 1 to remove the PCB cover 2 1 F 5 20 F 5 21 4 Loosen 2 screws retaining the paper positioning plate unit Access the screw 1 from under the support member 2 NOTE Do not remove the screws but just loosen them 1 1 2 2 1 F 5 22 F 5 23 ...

Page 112: ...ount the shift amount of the pulley shaft is approx a half of L1 L2 6 Fix the 2 screws to retain the paper positioning plate unit Checking after adjustment 1 Connect the finisher to the host machine and turn main power ON 2 Make the test copies in the same manner to 1 Checking the folding accuracy 3 Confirm if the folding accuracy falls in the specification Should the accuracy be out of the specif...

Page 113: ...Stack Prevention Mode When large thin paper is not appropriately stacked 15 Poor Non Sort Delivery Stack Prevention Mode When the paper delivered with non sort mode is not appropriately stacked 16 Set Occasional Misalignment Prevention Mode When misalignment in feed direction occurs occasionally for thin plain paper 17 Change of Paper Stack Speed for Buffered Paper Mode When the alignment failure ...

Page 114: ... When setting is turned OFF from ON press PSW1 Display of Adjustment Value OFF 0 ON 1 When 1 is displayed LED2 2sec and LED3 300ms turn on in turn When 0 is displayed LED2 3 turns on in turn for two seconds 8 When adjustment is complete remove paper and press PSW3 on the finisher controller PCB once to store the adjustment in memory 9 Turn off all bits of finisher controller PCB DSW1 10 Turn off t...

Page 115: ...1 SORTER ADJUST PRCS RET Adjusting the Processing Tray Return Amount LV 1 SORTER OPTION PRCS SP3 Change of Paper Stack Speed for Non Buffer Mode Item Service mode Items Function setting 1 LV 1 SORTER ADJUST UP CL Setting the Upward Curl Prevention Mode LV 1 SORTER ADJUST DW CL Setting the Downward Curl Prevention Mode LV 1 SORTER ADJUST THC CL Setting the Thick Paper Curl Prevention Mode LV 1 SORT...

Page 116: ...itcher 3 Remove three screws 2 and remove the stitcher cover 3 2 3 1 4 Remove the stitcher positioning tool 4 from the back of the cover 4 F 5 27 F 5 28 5 To adjust the front stitcher remove the front guide plate 4 and center guide plate 6 To adjust the rear stitcher remove the center guide plate 6 and the rear guide plate 7 one screw each 7 6 5 6 To adjust the front stitcher loosen the two screws...

Page 117: ...ing the Stitcher Unit Adjustment Adjustment at Time of Parts Replacement Adjusting the Stitcher Unit 8 Tilt the stitcher and turn the stitcher gear 13 to match the recess of the tool 14 and the mount 15 and then tighten the screws on the mount 15 to secure 15 14 13 F 5 32 ...

Page 118: ...6 6 Installation Installation How to Utilize This Installation Procedure Checking Before Installation Unpacking Checking the Contents Installation Procedure Operation Check Adjusting the Tilt ...

Page 119: ...ged Item Symbols in the Illustration The frequently performed operations are described with symbols in this procedure Connector Disconnect Screw Tighten Remove Connect Secure Free Harness Push Insert Plug in Turn on Sound Check Check Visual Check Claw Remove Checking instruction F 6 1 F 6 2 Product Name Safety regulations require the product s name to be registered In some regions where this produ...

Page 120: ...ssories If you are installing accessories at the same time as you are installing this product install the host machine first and then the accessories in the following sequence 1 Installation of the buffer pass unit 1 See its Installation Procedure 2 Staple finisher 2 Booklet finisher 2 See the steps up to Making Preparations on the Host Machine herein 3 Puncher unit 3 See its Installation Procedur...

Page 121: ...on installation CAUTION Since this machine is heavy Staple finisher about 46kg Booklet finisher about 75kg 2 or more persons are required to install it Check Items when Turning OFF the Main Power Check that the main power switch is OFF 1 Turn OFF the main power switch of the host machine 2 Be sure that Control Panel Display and Main Power Lamp are both turned OFF and then disconnect the power plug...

Page 122: ...Finisher J1 F 6 5 1 Latch lower cover 1 pc 2 Paper anti fall brush 1 pc Staple Finisher J1 only 3 Ground rail 1 pc 4 Tray label 1 pc 5 Setting label 1 pc 6 Screw RS tightening screw M4 x 8 2 pcs 7 Screw tapping M4 x 12 2 pcs 8 Bookbinding label 1 pc Booklet Finisher J1 only 9 Staple cartridge 1 box 10 Staple cartridge for saddle 1 box Booklet Finisher J1 only ...

Page 123: ...oint do not remove the 4 cushioning materials from the finisher Otherwise some part of the product may be deformed 1 Take out the accessory from the shipping box Staple cartridge Staple cartridge for saddle Booklet Finisher only Accessory box F 6 6 CAUTION Do not have the main body of finisher There is fear of transformation or the damage The finisher is rather heavy Be sure to work in a group of ...

Page 124: ... upper cover 1 2 4 Slightly lift the front and rear casters and remove the cushioning material Styrofoam F 6 8 F 6 9 5 Take the finisher out of the bag and remove the tape used outside the finisher 6 Remove the cushioning material Styrofoam of the upper tray and the lower tray 7 Remove the fixing screw and remove the metal fittings fixing 2 screws x2 F 6 10 F 6 11 ...

Page 125: ...tape and the cushioning material Styrofoam from the stapler 3 10 Slide out the stitcher unit to the front only for the Booklet Finisher J1 F 6 12 F 6 13 11 Remove the stitcher fixing member only for the Booklet Finisher J1 1 screw x1 12 Put the stitcher back in only for the Booklet Finisher J1 13 Close the Finisher Front Cover F 6 14 ...

Page 126: ...n 1 In the case of Staple Finisher J1 remove the 2 screws and detach the latch unit x2 2 1 1 Attach the bundled paper anti fall brush only for the Staple Finisher J1 F 6 15 F 6 16 1 2 Mount the latch unit using the 2 screws only for the Staple Finisher J1 2 Mount the latch lower cover using the 2 bundled screws tapping M4 x 12 x2 3 Mount the ground rail using the 2 bundled screws RS tightening scr...

Page 127: ...allation Installation Procedure Connecting to the Host Machine Connecting to the Host Machine 1 Remove the 1 screw and detach the latch unit lever cover x1 F 6 19 2 With pushing the lever make the connection by matching the pin of the host machine against the hole in the finisher F 6 20 ...

Page 128: ...the finisher to the host machine using the interface cable CAUTION Before connecting the interface cable be sure that the host machine is off and its power plug is disconnected from the power outlet Otherwise you can suffer an electric shock F 6 21 F 6 22 Attaching the Labels etc 1 Attach the bundled tray labels to the corresponding trays as indicated 2 Attach the bundled settings labels within th...

Page 129: ...llation Installation Procedure Attaching the Labels etc Installation Installation Procedure Attaching the Labels etc 3 In the case of the Booklet Finisher J1 attach the bundled bookmaking label to the saddle tray as shown ...

Page 130: ...ation Check 1 Turn on the host machine 2 Confirm that the combination of the firmware version for host machine and finisher is appropriate 3 Check the paper feed and stapler operation If a jam or malfunction occurs after checking normal operation follow the procedure explained in Adjusting the Tilt When a Malfunction Occurs ...

Page 131: ...inisher A discrepancy in the height or tilt of the finisher can well lead to frequency jams Check the height tilt as follows and make adjustments as necessary F 6 25 1 Check the tilt of front side Upper side Measure the distance A of the buffer pass unit upper side and the finisher Lower side Measure the distance B of the host machine lower part and the finisher lower part A less than 28 5 1mm B l...

Page 132: ...e B of the rear cover and the host machine A less than 2 8 1mm B less than 2 8 1mm The difference of A and B is less than 1 5mm B A F 6 27 Adjusting the Tilt 1 Turn the dial from the bottom of the foot cover and adjust the height A direction Down B direction Up To tilt the finisher to the finisher delivery side turn the dial in A direction To tilt the finisher to the host machine side turn the dia...

Page 133: ...Appendix Service Tools General Circuit Diagram ...

Page 134: ...l Surface activating agent Water Do not bring near fire Procure locally IPA isopropyl alcohol may be substituted 2 Solvent Cleaning e g Metal oil toner stain Fluoride family hydrocarbon Chlorine family hydrocarbon Alcohol Do not bring near fire Procure locally Substitute MEK methyl ethyl ketone 3 Lubricating oil Lubrication e g Drive areas friction areas Synthetic hydrocarbon oil Refined mineral o...

Page 135: ... B CHANGE B CHANGE A S GND UP COVER SEN G CHANGE HP SEN COPY RXD Fin ON DL MODE COPY TXD N C END1 1 2 3 4 J1004 1 2 3 4 M110 1 2 3 J1005 3 2 1 PI117 COR1 4 1 2 3 J1017 8 1 2 3 4 5 6 7 J1017B 2 3 4 5 6 7 1 J1017A 8 1 2 3 4 5 6 7 9 J7B J7WH 2 3 1 J1021 2 3 4 5 1 J981 8 1 2 3 4 5 6 7 9 J823 MT1010 MT1002 2 1 MSW102 MT1003 MT2002 MT2001 MT1006 MT1007 11 8 1 2 3 4 5 6 7 9 10 J12 MT1011 2 1 J14 2 1 J11 ...

Page 136: ...5 6 7 J27 2 1 J10 2 3 1 J15 15 14 13 12 11 8 1 2 3 4 5 6 7 9 10 J5 MT1004 6 5 4 3 2 1 M108 3 2 1 PI110 3 2 1 PI116 3 2 1 PI112 3 2 1 PI108 3 2 1 PI106 3 2 1 PI107 3 2 1 PI109 1 2 3 4 M103 6 5 4 3 2 1 M109 1 2 3 4 5 6 J1033 1 2 3 4 J1035 1 2 3 4 M104 2 1 CL101 1 2 3 J1045 1 2 3 J1042 3 2 1 PI115 3 2 1 PI114 2 1 MSW101 6 5 4 3 2 1 M105 2 1 M111 8 1 2 3 4 5 6 7 9 J995 18 16 1 2 3 4 5 6 7 8 9 10 11 13...

Page 137: ...HANGE A S GND UP COVER SEN G CHANGE HP SEN COPY RXD Fin ON DL MODE COPY TXD N C END1 1 2 3 4 J1004 1 2 3 4 M110 1 2 3 J1005 3 2 1 PI117 COR1 4 1 2 3 J1017 8 1 2 3 4 5 6 7 J1017B 2 3 4 5 6 7 1 J1017A 8 1 2 3 4 5 6 7 9 J7B J7WH 2 3 1 J1021 2 3 4 5 1 J981 8 1 2 3 4 5 6 7 9 J823 MT1010 MT1002 2 1 MSW102 MT1003 MT2002 MT2001 MT1006 MT1007 11 8 1 2 3 4 5 6 7 9 10 J12 MT1011 2 1 J14 2 1 J11 1 2 J13 2 3 4...

Page 138: ... 5 6 7 J27 2 1 J10 2 3 1 J15 15 14 13 12 11 8 1 2 3 4 5 6 7 9 10 J5 MT1004 6 5 4 3 2 1 M108 3 2 1 PI110 3 2 1 PI116 3 2 1 PI112 3 2 1 PI108 3 2 1 PI106 3 2 1 PI107 3 2 1 PI109 1 2 3 4 M103 6 5 4 3 2 1 M109 1 2 3 4 5 6 J1033 1 2 3 4 J1035 1 2 3 4 M104 2 1 CL101 1 2 3 J1045 1 2 3 J1042 3 2 1 PI115 3 2 1 PI114 2 1 MSW101 6 5 4 3 2 1 M105 2 1 M111 8 1 2 3 4 5 6 7 9 J995 18 16 1 2 3 4 5 6 7 8 9 10 11 1...

Page 139: ... 2 SL1 4 3 2 1 M1 1 2 3 4 5 6 J119 6 5 4 3 2 1 M3 3 2 1 PI6 3 2 1 PI7 2 3 1 J105 3 2 1 PI8 1 2 3 J129 3 2 1 PI15 3 2 1 PI14 3 2 1 PI13 3 2 1 PI12 1 2 3 J126 3 2 1 PI11 3 2 1 PI9 1 2 3 J124 1 2 3 4 5 J123 3 2 1 PI20 3 2 1 PI19 3 2 1 PI18 3 2 1 PI22 1 2 SL5 3 2 1 PI17 1 2 3 J132 1 2 3 J131 3 2 1 PI16 1 2 3 J130 3 2 1 PI21 1 2 3 4 5 6 7 J703L J301H 2 3 1 J301 1 2 3 J136 1 2 3 J137 1 2 J135L 1 2 3 4 5...

Page 140: ...4 5 6 1 7 J705B 10 9 8 2 3 4 5 6 1 7 J705A J801WH 11 10 9 8 2 3 4 5 6 1 7 J801A 11 10 9 8 2 3 4 5 6 1 7 J801B J804WH 10 9 8 2 3 4 5 6 1 7 J804B 10 9 8 2 3 4 5 6 1 7 J804A 2 1 J805 2 1 J706 2 3 1 J802 3 4 5 6 1 2 J806 2 3 4 1 J803 SUDDLE TEMAE B SUDDLE TEMAE A SUDDLE TEMAE A SUDDLE TEMAE B PCH OUT PCH RXD PCH TXD PCH IN TAIL EDGE SEN2 FEED M A FEED M A FEED M B FEED M B FEED M I0 FEED M I1 FEED M S...

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Canon J1, Service Manual

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