Can-Am MAVERICK Sport MAX Series Operator'S Manual Download Page 118

Page: 118 / 187

MAINTENANCE PROCEDURES

REQUIRED TOOLS

PULLER/LOCKING

TOOL (P/N 529

000 088)

DRIVEN PULLEY

ADAPTER (P/N 708

200 720)

Insert adaptor in threaded hole of
driven pulley.

Screw tool in the threaded hole of
adaptor.

Tighten to open the pulley.

tmo2016-010-093_a

TYPICAL

1. Fixed sheave of driven pulley
2. Adaptor
3. Puller/locking tool
4. Wrench

To remove belt, slip the belt over the
top edge of fixed sheave, as shown.

tmo2016-010-094_a

TYPICAL

Drive Belt Installation

For installation, reverse the removal
procedure. Pay attention to the follow-
ing details.

The maximum drive belt life span is
obtained when the drive belt has the
proper rotation direction.

Install it

so that the arrow printed on belt is
pointing towards front of the vehicle,
viewed from top.

vmr2007-051-006_a

1. Arrow printed on belt
2. Drive pulley (front)
3. Driven pulley (rear)
4. Rotation direction

Turn the driven pulley until the low-
est portion of the cogs on the external
surface of drive belt is even with the
driven pulley edge.

tmo2013-003-060_a

1. Lowest portion of cogs even with external

surface of drive belt

116

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Summary of Contents for MAVERICK Sport MAX Series

Page 1: ...ead this guide thoroughly It contains important safety information Minimum age Operator 16 or older with a valid driver s license Keep this Operator s Guide in the vehicle The removal or modi cation o...

Page 2: ...NG Operating servicingandmaintaininganoff road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause canc...

Page 3: ...eller g til www operatorsguides brp com Portugu s Este manual pode estar dispon vel em seu idioma Fale com sua concession ria ou visite o site www operatorsguides brp com Suomi K ytt ohjekirja voi oll...

Page 4: ...ide has been pre pared to acquaint the owner operator of a new vehicle with the various ve hicle controls maintenance and safe operating instructions It is indispens able for the proper use of the pro...

Page 5: ...TION 14 Pre Ride Inspection Check List 14 PREPARE TO RIDE 17 Before you Ride 17 Riding Gear 17 AVOID ACCIDENTS 19 Avoid Rollovers and Tipovers 19 Avoid Collisions 20 RIDING YOUR VEHICLE 21 Practice Ex...

Page 6: ...g Lamps and Indicators 70 Settings 71 EQUIPMENT 73 1 Tilt Steering 74 2 Cup Holders 74 3 Passengers Handhold 75 4 Storage Compartments 75 5 Tool Kit 76 6 Footrests 76 7 Half doors 76 8 Seat Belts 76 9...

Page 7: ...89 Using a winch to pull vehicle onto trailering equipment 90 Securing vehicle for transport 90 Getting vehicle out of trailer 91 LIFTING AND SUPPORTING THE VEHICLE 92 Front of Vehicle 92 Rear of Veh...

Page 8: ...30 Vehicle Identification Number 130 Engine Identification Number 130 Compliance Label 130 EVAPORATIVE EMISSION CONTROL SYSTEM 132 NOISE EMISSION CONTROL SYSTEM REGULATION 133 EC DECLARATION OF CONFOR...

Page 9: ...COMMONWEALTH OF THE INDEPENDANT STATES AND TURKEY 2021 CAN AM SSV 165 MAINTENANCE RECORDS 171 CUSTOMER INFORMATION PRIVACY INFORMATION 176 CONTACT US 177 Asia 177 Europe 177 North America 177 Oceania...

Page 10: ...TABLE OF CONTENTS 8 _______________...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9...

Page 12: ...ly an approved gasoline con tainer to store fuel Never fill the gasoline container in the vehicle cargo box or on the ve hicle an electrical static discharge may ignite the fuel Strictly adhere to ins...

Page 13: ...ehi cle Please contact an authorized BRP dealer for further details Though not required it is recommended that an authorized BRP dealer performs the preseason preparation of your vehi cle Each visit t...

Page 14: ...when performing a sharp turn This may result in a roll over Never attempt skidding or sliding If vehicle starts to skid or slide counter steer in the direction of skidding or sliding On extremely slip...

Page 15: ...in RIDING YOUR VEHICLE Never operate this vehicle in fast flowing water or in water deeper than specified in RIDING YOUR VE HICLE Remember that wet brakes may have reduced stopping ability Test your...

Page 16: ...ist What to Do Before Starting the Engine Key OFF ITEMS TO BE INSPECTED INSPECTION TO PERFORM Tires Check tire pressure and condition Refer to SPECIFICATIONS and adjust according to load Wheels Check...

Page 17: ...ck underneath vehicle for any debris on chassis components upper and lower arms wheels shock absorber springs or suspension and clean them properly Check for debris on or in the vicinity of the exhaus...

Page 18: ...rted ITEMS TO BE INSPECTED INSPECTION TO PERFORM Steering Check if steering wheel operates freely by completely turning it from side to side Ignition switch Turn the ignition switch to OFF to verify i...

Page 19: ...y Even with the vehicle s cage and side nets or doors objects can enter the cockpit and strike the head or the head can strike the cage itself or objects outside the vehicle Even the best helmet is no...

Page 20: ...g suit Quality ATV type protective gear will provide comfort and it can help you avoid being distracted by adverse en vironmental elements In case of a crash good quality protective gear made of sturd...

Page 21: ...s fishtails jumps or other stunts If vehicle starts to skid or slide steer in the direction of the skid or slide Never slam the brakes and lock the wheels Avoid paved surfaces This vehi cle is not des...

Page 22: ...for the terrain visibility and operating con ditions and your experience Consider reserving use of the performance key for situations in which full speed and acceleration capability are appropriate N...

Page 23: ...the speed and with your steer ing input The lateral force should be maintained as low as possible to make sure it does not cause the vehicle to roll over U Turn Exercises Practice doing U turns Accele...

Page 24: ...of terrain always choose an alternate route In off road operation power and trac tion not speed are important Never drive faster than visibility and your own ability to select a safe route permit Alwa...

Page 25: ...s on the vehicle where snow and or ice ac cumulations may obstruct visibility of the tail lamp clog ventilation openings block the radiator and fan and interfere with the movement of controls Be fore...

Page 26: ...eeds In addition braking dis tance may be affected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider s way Never do it deliber...

Page 27: ...or unfirm surfaces could result in uncontrollable side sliding Avoid all objects or de pressions that will intensify the raising of one side of the vehicle higher than the other thus causing rollover...

Page 28: ...lds up near the exhaust or other engine hot spots and ignites then falls off into dry grass Avoid rid ing in wet areas through muskeg or tall grass where debris can build up Should you ride in those a...

Page 29: ...l off and cause an accident LOAD LIMIT OF THE VEHICLE 1000R 481 kg 1 060 lb Includes occupants cargo tongue weight and added accessories The following is an example of suitable total vehicle load dist...

Page 30: ...if carrying heavy loads especially on inclined sur faces Hauling a Load NOTICE A BRP approved rear hitch must be properly installed on the vehicle for hauling trailers Never pull a load by attaching...

Page 31: ...faces and when passengers are on board Be careful not to skid or slide Improperly loading a trailer may cause loss of control Always make sure load is evenly dis tributed and safely secured on the tra...

Page 32: ...er cette tiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol s curit maximale pour votre v hicule Le code crypt int gr la puce restreint l acc s au syst me d allumag...

Page 33: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES EN 704906926 DEC ________ SAFETY INFORMATION ________ 31...

Page 34: ...e WARNING EN 704906872 DEC TYPICAL APPLICABLE FOR ALL MODELS IN CANADA AND UNITED STATES APPLICABLE FOR MODELS EVERYWHERE EXCEPT CANADA AND UNITED STATES WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA...

Page 35: ...to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have warnings on th...

Page 36: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 219002040 002 TYPICAL 219001880 102_b TYPICAL 219002040 004 TYPICAL 219002040 003 TYPICAL 34 _______ SAFETY INFORMATION ________...

Page 37: ...er s license Do not let people drive or ride after using alcohol or drugs Do not allow operation on public roads unless designated for off highway vehicle access collisions with cars and trucks can oc...

Page 38: ...t and center and as low as possible When carrying a load Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop To reduce the risk of loss of control or loss of...

Page 39: ...LS CANADA UNITED STATES WARNING Do NOT put your arm outside of the vehicle there is a risk of SE VERE INJURY 8037 EN 704908037 DEC LABEL 8 LH SIDE 8036 EN 704908036 DEC LABEL 8 RH SIDE ________ SAFETY...

Page 40: ...hold the cage while riding try to stop a rollover using your arm or leg EN 704906769 DEC LABEL 9 RH SIDE Be prepared in case of rollover If the vehicle rolls over any part of your body such as arms le...

Page 41: ...STATES 6160A NEVER attach to the cage to pull a load This can cause the vehicle to tip over Use only the trailer hitch or recovery hook to pull a load EN 704906160 DEC LABEL 10 EN_704907744_DEC LABEL...

Page 42: ...d the cage while riding try to stop a rollover using your arm or leg 704907341 EN 704907341 DEC LABEL 12 Be prepared in case of rollover If the vehicle rolls over any part of your body such as arms le...

Page 43: ...ICAL EPA LABEL BRP certifies that this ROV complies with the American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 Standard BRP certifie que ce v hicule r cr atif hors rou...

Page 44: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 704907278 DEC LOCATED NEAR GAS CAP 42 _______ SAFETY INFORMATION ________...

Page 45: ...pas retirer cette tiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol s curit maximale pour votre v hicule Le code crypt int gr la puce restreint l acc s au syst me...

Page 46: ...T ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES O FF ACC ON S T A R T O FF ACC ON S T A R T 8097 EN 704908097 DEC TYPICAL DO NOT LEAVE KEY IN ACC POSITION 44 _______ SAFETY INFORMATION _...

Page 47: ...They need to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have warn...

Page 48: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002040 002 TYPICAL 219002040 005 TYPICAL 219002040 004 TYPICAL 46 _______ SAFETY INFORMATION ________...

Page 49: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002040 003 TYPICAL 219002040 011 AIR FILTER BOX ________ SAFETY INFORMATION ________ 47...

Page 50: ...th cars and trucks can occur Rollovers have caused severe injuries and death even on flat open areas Do not exceed seating capacity 4 occupants Each rider must be able to sit with back against seat fe...

Page 51: ...footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or handholds and brace yourself Do...

Page 52: ...l 4 WARNING Stop the vehicle and apply the Brake before using the Shift Lever and the 2WD 4WD Switch Put the Shift Lever to PARK P before exiting vehicle The vehicle can roll if not in PARK STOP STOP...

Page 53: ...cargo accessories and trailer tongue weight if applicable Do not overload cargo box Maximum total cargo load 136 kg 300 lb for 2 UP models and 91 kg 200 lb for MAX models NEVER place gasoline flammab...

Page 54: ...speed turn gradually avoid hills and rough terrain and allow more distance to stop 7687 EN 704907687 DEC LABEL 6 L Label 7 WARNING Never use the frame near this loca tion to ground any electrical com...

Page 55: ...ES EXCEPT CANADA UNITED STATES Label 8 WARNING Do NOT put your arm outside of the vehicle there is a risk of SE VERE INJURY 8037 EN 704908037 DEC LABEL 8 LH SIDE 8036 EN 704908036 DEC LABEL 8 RH SIDE...

Page 56: ...WARNING Never try to stop a rollover us ing your arm or leg Never hold the cage while rid ing Fasten net or door and seat belt to help you avoid sticking out arms or legs 7691 RH EN 704907691 DEC LAB...

Page 57: ...80 kg 1 500 lb MAXIMUM tongue weight 68 kg 150 lb Set the shift lever to low gear range L Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop 68 kg 150 lb 66...

Page 58: ...e vehicle Each rider must be able to sit with back against seat feet flat on the floor or on footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce y...

Page 59: ...15 8730 30 EN 704908730 DEC LABEL 15 IN EURASIAN UNION ONLY Technical Information Labels L Label 16 NOTICE To replace air filter refer to operator s guide for procedure 7686 EN 704907686 DEC LABEL 16...

Page 60: ...hicles ANSI ROHVA 1 2016 Standard BRP certifie que ce v hicule r cr atif hors route est conforme la norme American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 This roll o...

Page 61: ...an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in any in dividual problem...

Page 62: ...REPORTING SAFETY DEFECTS This page is intentionally blank 60 _______ SAFETY INFORMATION ________...

Page 63: ...VEHICLE INFORMATION _______________ 61...

Page 64: ...safety labels refer to IMPORTANT ON PRODUCT LABELS 219002126 005 TYPICAL PRIMARY CONTROLS 1 Steering Wheel The steering wheel is located in front of the driver s seat The steering wheel steers the ve...

Page 65: ...r pedal The accelerator pedal is spring loaded and should return to rest position idle when not pressed NOTE The accelerator pedal should never be disassembled 3 Brake Pedal The brake pedal is located...

Page 66: ...vehicle reverse speed WARNING When driving downhill in reverse gravity can increase the vehicle speed above the set limited re verse speed Neutral The neutral position disengages the gearbox High Ran...

Page 67: ...7 TYPICAL SECONDARY CONTROLS 1 Ignition Switch and Keys Ignition Switch The ignition switch is located on the up per console area 219002040 008 1 Ignition switch 219001880 004_a IGNITION SWITCH POSITI...

Page 68: ...n option For all D E S S related option see an authorized Can Am dealer for informa tion Digitally Encoded Security System D E S S The ignition keys contain an electronic circuit that gives it a uniqu...

Page 69: ...uipped Can Am vehicle each can be programmed by your authorized Can Am dealer to accept the other ve hicle D E S S keys 2 Headlight Dimmer Switch The headlight dimmer switch is lo cated on the upper c...

Page 70: ...Temperature Battery Voltage Settings Messages Use LOWER button to change the dis played information 219002066 007 1 Upper button 2 Lower button Left Lateral Display 219002040 301 The left lateral dis...

Page 71: ...Invalid Range MODE Display 219002040 305 The MODE display indicates the se lected mode of operation ECO SPORT The Sport mode provides a crisper throttle response NOTE The sport mode can be acti vated...

Page 72: ...rk If any lamps re main on after starting the vehicle refer to the respective system warning lamp for further information NOTE Some warning indicators ap pear in the display of the multifunction gauge...

Page 73: ...WER button select RESET STAT and hold to reset Unit Selection This multifunction gauge is factory pre set in Imperial units but it is possible to change it to Metric units Using LOWER button Select UN...

Page 74: ...DIGITAL DISPLAY Using LOWER button select BRIGHT NESS and hold button to change brightness Using LOWER button adjust bright ness then push and hold LOWER but ton to acknowledge selection 72 __________...

Page 75: ...EQUIPMENT NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to IMPORTANT ON PRODUCT LABELS 219002003 006 TYPICAL _______________ 73...

Page 76: ...ng wheel height 1 Unlock steering by pulling the tilt lever toward you 2 Move steering wheel to the desired position 3 Release tilt lever to lock steering wheel in position 219001880 008_a 1 Tilt leve...

Page 77: ...y inside the cockpit in the event of a rollover WARNING Never use any part of vehicle cage as handholds Hands can be struck by objects outside the cockpit or crushed in a rollover 4 Storage Compartmen...

Page 78: ...s help minimize the risk of leg or foot injury Always wear appropriate footwear See RIDING GEAR 7 Half doors Half doors on each side of the cockpit to help arms legs or shoulders stay in side the vehi...

Page 79: ...or light or mes sage for the passengers seat belts The driver is responsible for the passengers safety and should en sure the passengers buckles his seat belt Fastening and Adjusting the Seat Belt The...

Page 80: ...djust the seat position while driving The rear passenger seats are not ad justable 11 Fuel Reservoir Cap The fuel reservoir cap is located on the right hand side of the vehicle 219002003 014 Refer to...

Page 81: ...x size standard receiver hitch 219001880 018_a 1 Receiver For the proper usage of the hitch sup port refer to MOVING LOADS AND DOING WORK WARNING To reduce the risk of loss of control or loss of load...

Page 82: ...CTORY SETTINGS ADJUSTMENT FACTORY SETTING Spring preload 66 7 mm REAR SUSPENSION FACTORY SETTINGS ADJUSTMENT FACTORY SETTING Spring preload 19 7 mm Suspension Adjustments Spring Preload Adjustment Fol...

Page 83: ...y the rider Shock Damping Adjustments Compression damping controls how the shock absorber reacts when riding POSITION SETTING RESULT ON BIG BUMPS 1 Soft Softer compression damping 2 Medium Factory Med...

Page 84: ...ESULT Increasing compression damping force Firmer compression damping Decreasing compression damping force Softer compression damping WARNING Make sure compression damping setting is the same on both...

Page 85: ...e separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane r...

Page 86: ...o that air can es cape from the tank and prevent fuel flow back Be careful not to spill fuel 6 Stop filling when the fuel reaches the bottom of filler neck Do not overfill WARNING Never top up the fue...

Page 87: ...ations Avoid prolonged cruising speeds However brief accelerations and speed variations contribute to a good break in Brakes WARNING New brakes will not operate at their maximum efficiency until their...

Page 88: ...gearbox is in high range when it should be in low range Pay attention to the following Low range Low range should be used whenever Pulling Pushing Hauling a load 4x4 applications Mud holes Water holes...

Page 89: ...i cle Set shift lever in PARK position Turn key in ignition switch to OFF posi tion Remove key from ignition switch If you must park on a steep incline or if the vehicle is carrying cargo block the wh...

Page 90: ...ble to the vehicle chassis NOTICE Do not connect any elec trical source to the steering column or components which are in contact with DPS What to do if Vehicle Rolled Over Abrupt maneuvers sharp turn...

Page 91: ...e Do not exceed vehicle hauling capacity and specifications Ensure the trailer or platform is properly secured to the hauling vehicle hitch SAFETY PRECAUTIONS Visibility Ensure you have a good visibil...

Page 92: ...viron ment and safety of the maneuver WARNING Ensure the winch hook can be safely attached to a proper anchor ing point Use proper rigging NOTE If vehicle can be started safely let engine idle during...

Page 93: ...rear wheels are firmly attached to the trailer Getting vehicle out of trailer WARNING Vehicle may have moved during transport Ensure vehicle is prop erly aligned with ramps before proceeding WARNING V...

Page 94: ...ic lift and ensure vehi cle is supported safely onto both jack stands Rear of Vehicle Place vehicle on a flat non slippery ground Activate 4WD mode Ensure vehicle shift lever is set to PARK Install an...

Page 95: ...MAINTENANCE _______________ 93...

Page 96: ...of an authorized Can Am Off Road dealer or any other establish ment with which BRP has a commercial relationship Proper maintenance is the owner s responsibility A warranty claim may be denied if amon...

Page 97: ...on of the calendar regardless of the distance or time of operation EVERY YEAR OR EVERY 3 000 KM 2 000 MI OR 100 HOURS whichever comes first EVERY YEAR OR EVERY 1 500 KM 1 000 MI OR 50 HOURS whichever...

Page 98: ...ropeller shaft U joints for abnormal play Clean exhaust pipes and muffler area Clean muffler spark arrester Adjust valve clearance Replace fuel vent breather filter Inspect CVT drive belt Inspect and...

Page 99: ...or leaks including evaporative emission system components if equipped Verify fuel pump pressure idle and WOT Replace spark plugs Clean vehicle speed sensor Replace canister vent pre filter evaporative...

Page 100: ...ck tab self locking fastener etc always replace it with a new one Accessing Maintenance Components Front Service Cover To open the front service cover pull up on handle toward the front 219001880 111_...

Page 101: ...029_a SEAT CUSHION Step 1 lift front of seat Step 2 Pull toward the front 219001880 029_b SEAT BACKREST Step 1 Pull toward the front Step 2 Lift Rear Body Module To remove the rear body module 1 Remo...

Page 102: ...Engine Air Filter NOTICE Never modify the air in take system Otherwise engine per formance degradation or damage can occur The engine is calibrated to operate specifically with these components Engin...

Page 103: ...of dust on the clean side of the filter is a telltale sign Replace filter if there is any damages Eliminate any source of air leaks before installing a new filter Clean engine air filter by tapping ou...

Page 104: ...conditions Riding in areas with high concentra tion of seeds or crop husks Riding in severe snow conditions NOTE Riding in a group in these con ditions would increase even more the air filter replacem...

Page 105: ...4 lbf in 7 Secure hoses with clamps 8 Install rear body module and tighten all screws to specifications TIGHTENING TORQUE Cargo box retaining screw 2 5 N m 0 5 N m 22 lbf in 4 lbf in Upper cage extens...

Page 106: ...290 Other Countries 4T 5W40 SYNTHETIC BLEND OIL P N 779133 Cold temperature Scandinavia 4T 0W40 SYNTHETIC OIL EUR P N 779286 Other Countries 4T 0W40 SYNTHETIC OIL P N 779139 Warm temperature Scandinav...

Page 107: ...ug NOTICE Never use the gasket ring a second time Always replace by a new one Install and tighten drain plug to the rec ommended specification TIGHTENING TORQUE Drain plug 30 N m 2 N m 22 lbf ft 1 lbf...

Page 108: ...on O ring and grease on the end of filter vmr2006 008 001_a 1 Slightly oil 2 Slightly oil Install the cover on the engine NOTICE Pay attention to avoid pinching the O ring during filter and cover inst...

Page 109: ...Verification WARNING Check coolant level with engine cold 1 Place vehicle on a level surface 2 Remove the coolant tank access cover 219001880 033_a 1 Coolant tank access cover WARNING In order to avo...

Page 110: ...ARNING In order to avoid potential burns do not remove the pressure cap or loosen the coolant drain plug if the engine is hot 1 Remove coolant tank access cover 219001880 033_a 1 Coolant tank access c...

Page 111: ...olant tank tmo2016 010 004_a 3 Install pressure cap 4 Run engine at idle with the pressure cap ON until the cooling fan cycles on for a second time 5 Stop the engine and let it cool down WARNING In or...

Page 112: ...2 N m 24 lbf ft 1 lbf ft Gearbox Oil Gearbox Oil Level Verification Place the vehicle on a level surface Select PARK position Clean dipstick area Check the gearbox oil level by remov ing the gearbox...

Page 113: ...W 140 API GL 5 synthetic gear oil Gearbox Oil Change NOTE When replacing the gearbox oil it is recommended to clean the ve hicle speed sensor VSS at the same time Place the vehicle on a level surface...

Page 114: ...t Differential Oil Level Verification Clean filler plug prior to checking oil level 219001807 006 TYPICAL FRONT RIGHT SIDE OF VEHICLE With vehicle on a level surface check oil level by removing filler...

Page 115: ...ll drain plug TIGHTENING TORQUE Drain plug 2 7 N m 0 3 N m 24 lbf in 3 lbf in Refill front differential with recom mended oil for optimal clutch pack performance For the differential oil capacity refe...

Page 116: ...hat con tact surface of cylinder head and spark plug is free of grime Using a feeler gauge set the spark plug gap SPARK PLUG GAP 0 8 mm to 0 9 mm 031 in to 035 in Apply a small amount of copper based...

Page 117: ...screws Remove the center top screw last to support the cover during removal NOTICE Do not use an impact tool to remove CVT cover screws Remove the CVT cover and its gasket tmo2016 010 035_a 1 CVT cove...

Page 118: ...stallation For installation reverse the removal procedure Pay attention to the follow ing details The maximum drive belt life span is obtained when the drive belt has the proper rotation direction Ins...

Page 119: ...Disconnect BLACK cable first then RED cable NOTICE Always respect this order for disassembly disconnect BLACK cable first Remove battery holder retaining screw s 219001880 043_a 1 Battery holder 2 Ba...

Page 120: ...HOLDER NO DESCRIPTION RATING Regulator 50 A SINGLE FUSES AT FRONT NO DESCRIPTION RATING PF3 DPS 40 A PF4 Accessory post Under dash terminal block if equipped 40 A FRONT FUSE BOX NO DESCRIPTION RATING...

Page 121: ...ean it with isopropyl al cohol which will not leave a film on the bulb Unplug connector from bulb 219001880 046_a TYPICAL Rotate bulb 219001880 047_a TYPICAL Pull out bulb Properly reinstall removed p...

Page 122: ...T OF VEHICLE 1 Inner drive shaft boots 219001880 050_a TYPICAL FRONT OF VEHICLE 1 Outer drive shaft boot 219001880 051_a TYPICAL REAR OF VEHICLE 1 Inner drive shaft boots 219001880 052_a TYPICAL REAR...

Page 123: ...nt pressure may cause tire to deflate and rotate on wheel Over pressure may burst the tire Al ways follow recommended pres sure NEVER set tire pressure be low minimum It could cause the tire to dislod...

Page 124: ...ne grease fitting on each sta bilizer bar pivot bushing 219001880 053_a FRONT SUSPENSION 1 A arm grease fittings 2 Stabilizer bar bushings grease fittings Rear Suspension Lubrication SUSPENSION GREASE...

Page 125: ...ft NOTE The suspension arms must be tightened on the M12 bolt head and not on the nut when possible to insure op timal clamping 219002130 002 Rear Suspension Arms Check suspension arms for distortion...

Page 126: ...the specification DOT 4 only WARNING To avoid serious damage to the braking system do not use fluids other than the recommended one nor mix different fluids for topping up Brake Inspection The brake i...

Page 127: ...specification periodically Remove trim to get access to the front fasteners 219001880 112_a 219001880 113_a Refer to ACCESSING MAINTENANCE COMPONENTS and remove the rear seats backrest Tighten all fas...

Page 128: ...SURE ONLY like a garden hose High pressure can cause damage to electrical or mechanical components Pay attention to certain areas where mud or debris can accumulate and po tentially cause wear interf...

Page 129: ...l accessories increases the risk of discharging the battery Us ing a low amperage trickle charger is advised when low engine speeds and or high electrical demand acces sories are installed on a vehicl...

Page 130: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 128 ______________...

Page 131: ...TECHNICAL INFORMATION ______________ 129...

Page 132: ...r ance company Vehicle Identification Number 219002040 012 TYPICAL VIN LABEL LOCATION Made in Mexico Fabriqu au Mexique 8165 TYPE ATV VTT Bombardier Recreational Products Inc 565 de la Montagne Valcou...

Page 133: ...XXXXXXX XXXX MM YYYY XXXXXX AT1 P V NRSC G1 CO2 g kWh Production date Family type e13 EN 704908639 DEC TYPICAL NRMM IDENTIFICATION LABEL NOTE Tampering with the engine or its components voids the EU t...

Page 134: ...quipped with an evaporative emission control system consisting of a low permeation fuel tank LPFT low permeation fuel lines LPFL and an actively purged carbon canister The following statement is requi...

Page 135: ...livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person Among those Acts Pres...

Page 136: ...EC DECLARATION OF CONFORMITY DOC_SSV_MY21 EN 16990 134 ______________...

Page 137: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ______________ 135...

Page 138: ...0 14 mm 0024 in to 0055 in Exhaust valve clearance 0 11 mm to 0 19 mm 0043 in to 0075 in Bore 91 mm 3 58 in Stroke 75 mm 2 95 in Displacement 976 cm 59 56 in Exhaust system Spark arrester approved by...

Page 139: ...R P N 779290 or 4T 0W40 SYNTHETIC OIL EUR P N 779286 Recommended oil All other countries 4T 10W50 SYNTHETIC OIL P N 779234 4T 5W40 SYNTHETIC BLEND OIL P N 779133 or 4T 0W40 SYNTHETIC OIL P N 779139 En...

Page 140: ...6 7 L 1 77 U S gal CVT TRANSMISSION Type CVT Continuously Variable Transmission Engagement 1850 RPM GEARBOX Type Dual range HI LO with PARK neutral and reverse Capacity 1 5 L 396 U S gal Gearbox oil...

Page 141: ...illight 2 3 3 5 W Fuses Refer to FUSES AND FUSIBLE LINKS in MAINTENANCE FUEL SYSTEM Fuel delivery Type Electronic fuel injection EFI with iTC Throttle body 54 mm with ETA Fuel pump Type Electric in fu...

Page 142: ...io 3 6 1 Rear drive Locked differential Rear drive ratio 3 43 1 CV joint grease CV JOINT GREASE P N 293 550 062 or equivalent Spline s propeller shaft grease grease applied to spline connections PROPE...

Page 143: ...rake Type Dual 220 mm ventilated disc brakes with hydraulic twin piston calipers Rear brake Type Dual 220 mm ventilated disc brake with hydraulic twin piston calipers Capacity Approximately 295 ml 10...

Page 144: ...x9R12 Tire size rear 280 70R12 27x11R12 WHEELS Type Cast Aluminum Rim size front 30 5 x 15 25 cm 12 x 6 in Rim size rear 30 5 x 19 05 cm 12 x 7 5 in Wheel lug nuts torque 100 N m 10 N m 74 lbf ft 7 lb...

Page 145: ...69 7 kg 1 697 lb Weight distribution front rear 43 57 Cargo box capacity 91 kg 200 lb Total vehicle load allowed including driver passengers all other loads and added accessories 481 kg 1 060 lb Gross...

Page 146: ...SPECIFICATIONS This page is intentionally blank 144 ______________...

Page 147: ...TROUBLESHOOTING ______________ 145...

Page 148: ...trical communication error Contact an authorized Can Am dealer ENGINE DOES NOT TURN 1 Ignition switch is in the OFF position Place switch to ON position 2 Shift lever is not set on PARK Set shift leve...

Page 149: ...bout warranty claims 2 No fuel to the engine spark plug dry when removed Check fuel tank level Check fuel pump fuse Obstructed fuel pump pre filter or fuel pump failure Seek service from an authorized...

Page 150: ...ON RELATED WARRANTY contained herein for information about warranty claims ENGINE OVERHEATS 1 Low coolant level in cooling system Check coolant level and refill See MAINTENANCE PROCEDURES Seek service...

Page 151: ...OR PEDAL INPUTS CHECK ENGINE IS ON AND PPS FAULT MESSAGE IS DISPLAYED 1 Partial failure of the accelerator pedal sensors PPS Contact an authorized Can Am dealer 2 Total failure of the accelerator peda...

Page 152: ...iring diagnostic as soon as possible An engine limitation is engaged and or the engine behavior is modified TPS FAULT Throttle body fault generally followed by a Limp Home message BRAKE SWITCH FAULT B...

Page 153: ...WARRANTY ______________ 151...

Page 154: ...EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVE...

Page 155: ...to the CAL IFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT contained herein The repair or replacement of parts or the performance of service under this war ranty does not extend the life of t...

Page 156: ...nal charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by govern...

Page 157: ...or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide In the USA products are distributed and serviced by BRP US Inc 2020 Bombardier Recreational Products In...

Page 158: ...elated parts to the authorized Can Am dealers unless for emergency re pairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claims...

Page 159: ...valves Sensors Electronic control units 3 The following parts are considered emission related components for evapora tive emissions Fuel tank Fuel cap Fuel line Fuel line fittings Clamps Pressure rel...

Page 160: ...d warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipment or the operator s use of the engine equipment in a manner for which it...

Page 161: ...l hoses carbon canister and engine computer Also included may be hoses belts connectors and other evaporative emissions related assemblies Where a warrantable condition exists Bombardier Recreational...

Page 162: ...onal Products Inc dealer as soon as a problem exists The warranty repairs should be completed in a reasonable time not to exceed 30 days As an Off Road Sport Vehicle owner you should also be aware tha...

Page 163: ...N LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIM...

Page 164: ...LIA and NEW ZEALAND only this warranty will be in effect from 1 the date of delivery to the first retail consumer or 2 the date the product is first put into use whichever occurs first and for a perio...

Page 165: ...sonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Can Am SSV Distributor Dealer proof of purchase of the product and must sign the...

Page 166: ...event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the Can Am SSV Distribu tor Dealer level We recommend discussing the iss...

Page 167: ...d use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION...

Page 168: ...om 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use SIX...

Page 169: ...he extent permitted by law BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use mainte nance and service or replacing such parts...

Page 170: ...ager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US sec...

Page 171: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2...

Page 172: ...This page is intentionally blank 170 ______________...

Page 173: ...y Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operato...

Page 174: ...rator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Prin...

Page 175: ...rator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Prin...

Page 176: ...This page is intentionally blank 174 ______________...

Page 177: ...CUSTOMER INFORMATION ______________ 175...

Page 178: ...mer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct...

Page 179: ...avantie 7 PL 8040 96101 Rovaniemi Spinnv gen 15 903 61 Ume Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland North America 565 de la Montagne Street Valcourt Qu bec J0E 2L0 Canada Sa De Cv Av Ferroc...

Page 180: ...n case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to re...

Page 181: ...CHANGE OF ADDRESS OWNERSHIP ______________ 179...

Page 182: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 180 ______________...

Page 183: ...CHANGE OF ADDRESS OWNERSHIP ______________ 181...

Page 184: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 182 ______________...

Page 185: ...CHANGE OF ADDRESS OWNERSHIP NOTES ______________ 183...

Page 186: ...CHANGE OF ADDRESS OWNERSHIP NOTES 184 ______________...

Page 187: ...ot at on the oor or on footrest and hands on steering wheel or handholds Stay completely inside the vehicle DRIVE RESPONSIBLY t Avoid loss of control and rollovers t Avoid abrupt maneuvers sideways sl...

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Can-Am MAVERICK Sport MAX Series, Operator'S Manual

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Summary of Contents for MAVERICK Sport MAX Series

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