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www.chpower.com

GN5060, GN6575

General Safety Information 
(Continued)

 

Never mix oil with 

  gasoline for this 

engine. This is a four cycle engine 
designed to run on pure gasoline. Oil 
is used for engine lubrication purposes 
only.

 HOT 

SURFACES! Hot surfaces 
will severely burn flesh. Do 
not touch engine, muffler, 
and alternator until the unit has fully 
cooled.

 Always 

 keep a 

fire extinguisher accessible 
while operating unit.

 •  All installation, maintenance, repair 

and operation of this equipment 
should be performed by qualified 
persons only in accordance with 
national, state, and local codes.

 Improper 

 use of 

electric generators can cause 
electric shock, injury, and 
death! Take all precautions 
described in this manual to reduce the 
possibility of electric shock.

 •  Verify that all components of 

the generator are clean and in 
good condition prior to operating 
the generator. Be sure that the 
insulation on all cables and power 
cords is not damaged. Always repair 
or replace damaged components 
before operating the generator. 
Always keep panels, shields, etc. 
in place when operating the 
generator.

 •  Always wear dry protective 

clothing, gloves, and insulated 
footwear.

 •  Always operate the generator in a 

clean, dry, well ventilated area. Do 
not operate the generator in wet, 
rainy, or poorly ventilated areas.

 •  Never use the generator as a work 

surface.

 

If the generator 

  becomes wet for 

any reason, be absolutely certain that 
it is completely clean and dry prior to 
attempting use!

 •  Always shut the equipment off 

prior to moving the unit.

ADDITIONAL SAFETY STANDARDS

Safety and Health Standards

OSHA 29 CFR 1910, from 
Superintendent of Documents, 
U.S. Government Printing Office, 
Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire 
Protection Association, Batterymarch 
Park, Quincy, MA 02269

Glossary of Terms

CC (Cubic Centimeter) - 

measure of 

the engine's cylinder volume above the 
piston when measured with the piston 
fully retracted by the crankshaft.

Four Stroke Engine - 

an internal 

combustion engine in which the piston 
completes four separate strokes; intake, 
compression, power, and exhaust during 
two separate revolutions of the engine's 
crankshaft.

RPM - 

Revolutions per Minute. Typically 

this is for measuring engine crankshaft 
or alternator rotor speed.

EPA - 

United States Environmental 

Protection Agency.

CARB or ARB - 

California 

Environmental Protection Agency Air 
Resources Board.

NEC - 

National Electrical Code

UL - 

Underwriters Laboratories

CSA - 

Canadian Standards Association

NEMA - 

National Electrical 

Manufacturers Association

Alternator - 

an electromechanical 

device that converts mechanical energy 
to electrical energy in the form of 
alternating current.

Hertz (Hz) - 

a unit of frequency of 

alternating current measured in cycles 
per second.

Brushless - 

an alternator that creates 

a magnetic field in the rotor that 
induces electrical current in stationary 
conductors which are wound as coils. 
By contrast, brush type generators 
commute electrical current from the 
rotor to the stator through carbon 
spring loaded brushes that make 
electrical contact through commutator 
bars.

AC (Alternating Current) - 

an 

electrical current that reverses its 
direction periodically or at a frequency.

DC (Direct Current) - 

an electrical 

current that moves in one direction 
therefore having a polarity.

Volt (V) - 

a measurement unit of work 

needed to move an electric charge.

Ampere (A) or (I) - 

a unit to define the 

rate of flow of electrical current.

Watt (W) - 

a unit of electrical power 

calculated by W = V x I or 
W = volts x amps.

Kilowatt (KW) - 

a unit of watt 

measurement equal to W/1000. For 
example: 5000W = 5KW.

Power Factor (PF) - 

the ratio of the 

real power flowing to the load to the 
apparent power in the circuit.

Kilo Volt-Ampere (KVA) - 

the unit 

used for the apparent power in an 
electrical circuit. KVA = KW/PF.

GFCI (Ground Fault Circuit 
Interrupter) - 

a circuit breaker that 

opens when leakage current is detected.

Thermal Circuit Breaker (CB) - 

circuit breaker that opens when current 
exceeds the circuit breaker's current 
limit.

Pre-Operation

LOCATION

Selecting the proper location can 
significantly increase performance, 
reliability and life of the generator.

For best results locate the generator in 
an environment that is clean and dry. 
Dust and dirt in the unit retain moisture 
and increase wear of moving parts.

INSTRUCTIONS

Check engine oil level. Oil is NOT mixed 
with the gasoline, however adequate 
oil supply is necessary for proper 
engine lubrication. Refer to the Engine 
Manual for SAE, API and fill quantity 
specifications. Unit is shipped without 
oil in engine.

Summary of Contents for GN5060

Page 1: ...Valve Type OHV Engine Size Type 270cc 4 Stroke Start Type Manual Recoil Alternator Type 2 Pole Brushless Phase Frequency 1 PH 60 Hz Alternator Rating 5 2 KVA Fuel Tank Cap 6 Gallons 22 7 Liter Model...

Page 2: ...ator in an explosive or flammable atmosphere or poorly ventilated area Never use this generator for any application other than that specified by the manufacturer Never operate this generator under con...

Page 3: ...lutions per Minute Typically this is for measuring engine crankshaft or alternator rotor speed EPA United States Environmental Protection Agency CARB or ARB California Environmental Protection Agency...

Page 4: ...ps STARTING 1 Remove all electrical loads from the generators 2 Rotate fuel petcock valve lever located on underside of fuel tank to the vertical position to open valve 3 Flip engine toggle switch on...

Page 5: ...or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads b Attempt to determine the cause of the e...

Page 6: ...Use of fuel stabilizers or anti gumming agents in the fuel system can help prevent the build up of gum and varnish Whenever the generator is stored be sure that the fuel shut off valve is in the clos...

Page 7: ...eaker tripped 1 Adjust engine speed 2 Referring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes repl...

Page 8: ...8 www chpower com Operating Instructions and Parts Manual Service Record Date Maintenance performed Repair components required...

Page 9: ...36 17 18 23 41 42 40 39 43 44 37 39 46 38 AC 38 40 42 41 24 26 32 33 32 33 25 28 20 28 18 19 17 45 20 34 19 35 35 34 11 12 31 27 27 29 25 26 AC2 AC1 TR1 TR2 46 36 FUSE 15A 45 30 31 29 L2 L1 N N GREEN...

Page 10: ...10 www chpower com Operating Instructions and Parts Manual Figure 3 Generator Assembly 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 11: ...g and conduit GN051111SJ 1 23 Pan Head Screw 1 4 20 UNC X 3 4 inch L 6 24 Conduit 0 62 inch ID 6 inch L 1 25 Conduit 0 62 inch ID 18 inch L 1 26 Fuel Tank GN051030AV 1 27 Hex Bolt 1 4 20 UNC X 1 inch...

Page 12: ...ower com Operating Instructions and Parts Manual Figure 4 Alternator Assembly 10 20 5 16 21 21 Assembled muffler detail showing flange hex nut position 8 12 11 13 8 9 2 15 5 14 4 3 7 6 1 18 23 22 19 1...

Page 13: ...V 1 17 Honda Muffler 1 18 Muffler Bracket Honda GX390 Engine GN051012KK 1 Muffler Bracket Honda GX270 Engine GN051011KK 1 19 Flange Hex Nut M8 2 20 Hex Bolt 5 16 18 UNC X 0 75 L 2 21 Flange Hex Nut 5...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual Figure 5 Control Panel Assembly 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 15 9 17 22 19 21 20 10 29 28 18 30 14...

Page 15: ...Head Screw 8 18 HiLo X 1 inch L 1 19 Terminal Block GN051099AV 2 20 Tapping Screw 10 X 1 2 inch L 4 21 Elbow Connector Heyco 8425 GN051096AV 1 22 Connector Nut GN051097AV 2 23 Straight Connector Heyc...

Page 16: ...not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense...

Page 17: ...serr s avant de mettre ce produit en service Pour toutes questions pi ces endommag es ou manquantes appeler le 1 800 803 1436 pour le service la client le Pri re d avoir le num ro de s rie num ro de m...

Page 18: ...comme r sultat dommage l quipement et ou blessures personnelles graves Les instructions pour le moteur se trouvent dans un autre manuel Conserver tout les manuels comme r f rence LE CARBURANT ET LES M...

Page 19: ...fonctionner le g n rateur dans des zones humides sujettes la pluie ou encore mal a r es Ne jamais utiliser le g n rateur comme surface de travail Si le g n rateur se mouille pour une quelconque raiso...

Page 20: ...ncernant les sources de mise la terre Si vous n tes pas certains des r gles ou des proc dures consulter un lectricien qualifi autoris ou dipl m a Un tuyau d eau qsouterrain d au moins dix pieds en lon...

Page 21: ...ue mod les est classifi e pour 20 ou 30 A et peut tre utilis e dans n importe quelle combinaison de charges de 120 et 240 volts 4 Les prises de courant individuelles ne devraient pas tre charg es plus...

Page 22: ...eci exige l isolement du syst me lectrique Suivre les proc dures suivants pour isoler le syst me lectrique 1 Mettre hors circuit l interrupteur du syst me lectrique principal avant de raccorder la g n...

Page 23: ...n cessaire 5 Tester les diodes remplacer si n cessaire 6 R initialiser le disjoncteur Faible tension de sortie sans charge 1 La vitesse du moteur est trop faible 2 Diodes ouvertes 3 Condensateur d fec...

Page 24: ...24 Fr Instructions d utilisation et Manual de Pi ces tat de service Date Entretien ex cut l ments de remplacement requis...

Page 25: ...ALTERNATEUR VIS DE BORNE DE TERRE B TI DE G N RATRICE ALTERNATEUR MOTEUR HOROM TRE MODULE D ALLUMAGE SOL NO DE DE CARBURATEUR 30 TB1 13 11 12 14 43 13 14 15 16 15 16 TB2 44 37 36 17 18 23 41 42 40 39...

Page 26: ...26 Fr Instructions d utilisation et Manual de Pi ces Figure 3 Assemblage du G n rateur 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 27: ...UNC X 3 4 po L 6 24 Conduit 0 62 po DI 6 po L 1 25 Conduit 0 62 po DI 18 po L 1 26 R servoir essence GN051030AV 1 27 Boulon hex 1 4 20 UNC X 1 po L 4 28 Rondelle plate large 1 4 po 4 29 Oeillet 0 688...

Page 28: ...utilisation et Manual de Pi ces Figure 4 Assemblage de l Alternateur 10 20 5 16 21 21 D tail du silencieux assembl montrant la position de l crou hexagonal bride 8 12 11 13 8 9 2 15 5 14 4 3 7 6 1 18...

Page 29: ...18 Fixation de silencieux moteur Honda GX390 GN051012KK 1 Fixation de silencieux moteur Honda GX270 GN051011KK 1 19 crou hexagonal collerette M8 2 20 Boulon hex 5 16 18 UNC X 0 75 L 2 21 crou hexagon...

Page 30: ...30 Fr Instructions d utilisation et Manual de Pi ces Figure 5 Assemblage du Panneau de Commande 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 9 17 22 19 21 20 10 29 28 18 30 15 14...

Page 31: ...te cylindrique n 8 18 X 1 po L 1 19 Bloc de jonction GN051099AV 2 20 Vis taraudeuse n 10 x 1 2 po L 4 21 Connecteur coude Heyco 8425 GN051096AV 1 22 crou de raccord GN051097AV 2 23 Raccord droit Heyc...

Page 32: ...ntie ne s applique aucun accessoire inclus avec le produit lorsque l accessoire est sujet l usure due l utilisation la r paration ou le remplacement de ces articles sera factur au propri taire D Toute...

Page 33: ...rarse de que est en perfecto estado Antes de usarlo cerci rese de que todas las conecciones y pernos est n bien apretados En caso de preguntas piezas da adas o faltantes s rvase llamar al 1 800 803 14...

Page 34: ...ridad puede causarle da o al equipo y o graves lesiones personales o la muerte Las instrucciones sobre el motor para estas unidades se encuentran en otro manual Guarde todos los manuales para referenc...

Page 35: ...n motivo aseg rese con toda certeza de que est completamente limpio y seco antes de intentar usarlo Siempre apague el equipo antes de mover la unidad MEDIDAS DE SEGURIDAD ADICIONALES Aquellas persona...

Page 36: ...ional y a las regulaciones locales para obtener m s informaci n sobre fuentes de descarga a tierra Si no est seguro acerca de las regulaciones o procedimientos obtenga asistencia de un t cnico electri...

Page 37: ...recept culos de 120 voltios panel de control tiene un interruptor alternador de control de inactivo para poder activar o desactivar esta funci n 1 Interruptor de control inactivo ON encendido activa...

Page 38: ...ito c No utilice ning n dispositivo que tenga cortocircuitos Evite sobrecargar el generador d Presione el bot n del disyuntor para reposicionar el disyuntor Un funcionamiento c clico reiterado del dis...

Page 39: ...2 Consulte el diagrama de cableado limpie y reconecte todo el cableado 3 Reemplace el condensador 4 Pruebe la resistencia del bobinado y reemplace el bobinado inductor si fuera necesario 5 Pruebe los...

Page 40: ...40 Sp Manual de Instrucciones de Operaci n y Lista de Partes Registro de Servicios Fecha Maintenimiento efectuado Componentes de reparaci n necesarios...

Page 41: ...4 43 13 14 15 16 15 16 TB2 44 37 36 17 18 23 41 42 40 39 43 44 37 39 46 38 AC 38 40 42 41 24 26 32 33 32 33 25 28 20 28 18 19 17 45 20 34 19 35 35 34 11 12 31 27 27 29 25 26 AC2 AC1 TR1 TR2 CB3 INTERR...

Page 42: ...42 Sp Manual de Instrucciones de Operaci n y Lista de Partes Figura 3 Ensamblaje del Generador 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 43: ...plana 0 344 X 0 688 X 0 065 2 19 Tuerca mariposa 7 9 mm 5 16 pulg 18 UNC 1 20 Recipiente de carbono de 600cc GN051031AV 1 21 Perno de cabeza redonda 6 4 mm 1 4 pulg 20 UNC X 19 1 mm 3 4 pulg de largo...

Page 44: ...e Operaci n y Lista de Partes Figura 4 Ensamblaje del Alternador 10 20 5 16 21 21 Detalle del silenciador ensamblado mostrando la posici n de la tuerca hexagonal de reborde 8 12 11 13 8 9 2 15 5 14 4...

Page 45: ...da 1 18 Montaje del silenciador motor Honda GX390 GN051012KK 1 Montaje del silenciador motor Honda GX270 GN051011KK 1 19 Tuerca hex de brida M8 2 20 Perno hexagonal 7 9 mm 5 16 pulg 18 UNC X 0 75 L 2...

Page 46: ...46 Sp Manual de Instrucciones de Operaci n y Lista de Partes Figura 5 Ensamblaje del Panel de Control 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 9 17 22 19 21 20 10 29 28 18 30 15 14...

Page 47: ...GN051094AV 1 13 Protector de circuito t rmico bot n GN051041AV 2 14 Interruptor de accionamiento parada del motor GW004258AV 1 15 Interruptor de control inactivo PM351124AV 1 16 Tapa del panel de con...

Page 48: ...e aplica a ning n art culo accesorio incluido con el producto que est sujeto a desgaste por el uso la reparaci n o el reemplazo de estos art culos se realizar n por cuenta del propietario D Cualquier...

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