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www.chpower.com

Operating Instructions and Parts Manual

Safety Guidelines

This manual contains information 
that is very important to know and 
understand. This information is 
provided for SAFETY and to PREVENT 
EQUIPMENT PROBLEMS. To help 
recognize this information, observe the 
following symbols.

 Danger 

indicates 

 an imminently 

hazardous situation which, if not 
avoided, WILL result in death or serious 
injury.
 Warning 

indicates 

 a potentially 

hazardous situation which, if not 
avoided, COULD result in death or 
serious injury.
 Caution 

indicates 

 a potentially 

hazardous situation which, if not 
avoided, MAY result in minor or 
moderate injury.
 Notice 

indicates 

 important 

information, that if not followed, may 
cause damage to equipment.

NOTE:

 Information that requires special 

attention.

General Safety Information

CALIFORNIA PROPOSITION 65

 

The engine exhaust 

  from this product 

contains chemicals known to the State 
of California to cause cancer, birth 
defects, or other reproductive harm.

 You 

can 

 create 

dust when you cut, sand, drill 
or grind materials such as 
wood, paint, metal, concrete, 
cement, or other masonry. This dust 
often contains chemicals known to 
cause cancer, birth defects, or other 
reproductive harm. Wear protective 
gear.

EMISSIONS

 

Engines that are 

 certifi ed to comply 

with U.S. EPA emission regulations for 
SORE (Small Off Road Equipment), are 
certifi ed to operate on regular unleaded 
gasoline, and may include the following 
emission control systems: (EM) Engine 
Modifi cations and (TWC) Three-Way 
Catalyst (if so equipped).

 

Using a generator 

  indoors CAN KILL 

YOU IN MINUTES. Generator exhaust 
contains carbon monoxide. This is a 
poison you cannot see or smell.

 •  NEVER use inside a house or 

garage, EVEN IF doors and windows 
are open.

 •  Only use OUTSIDE and far away 

from windows, doors and vents.

GENERAL SAFETY

 •  Before starting or 

servicing any generator, 
read and understand all 
instructions. Failure to 
follow safety precautions 
or instructions can cause equipment 
damage and / or serious personal 
injury or death. Engine instructions 
for these units are contained in 
a separate manual. Retain all 
manuals for future reference.

 FUEL 

AND

 VAPORS 

ARE EXTREMELY FLAMMABLE! 
Allow engine to cool at 
least two (2) minutes before 
refueling. Do not use gasoline / ethanol 
blends with greater than 15% ethanol.

 Never 

 operate 

this generator in an explosive 
or flammable atmosphere or 
poorly ventilated area.

 •  Never use this generator for 

any application other than that 
specified by the manufacturer. 
Never operate this generator under 
conditions not approved by the 
manufacturer. Never attempt to 
modify this generator to perform 
in any manner not intended by the 
manufacturer.

 •  For maintenance and repairs, 

use only products and parts 
recommended by the manufacturer.

 •  Be sure that the generator is 

properly grounded to an external 
ground path prior to operation. 
Refer to the section entitled 
"Grounding Instructions" for 
proper grounding procedures.

 •  Be sure that the generator is 

operated only by persons who 
have read and understand these 
instructions.

 •  Be sure that the generator is placed 

on a flat level  surface prior to and 
during operation. The generator 
must not slide or shift during 
operation.

 •  Keep all persons away from the 

generator during operation.

 •  Do not allow persons wearing 

loose clothing or jewelry to start 
or operate the generator. Loose 
clothing or jewelry may become 
entangled in moving components, 
causing equipment damage and or 
personal injury.

 •  Keep all persons away from parts 

that move or become hot during 
operation.

 •  Be sure all powered devices are 

shut off prior to connecting them 
to the generator.

 •  Keep the generator clean and well 

maintained at all times.

 •  Be sure that all tools and appliances 

are in good repair and are properly 
grounded. Use devices that have 
three prong power cords. If an 
extension cord is used, be sure 
that it has three prongs for proper 
grounding.

 

Do not operate this 

  generator on wet 

surfaces or in the rain.

 

Shut off the engine 

  and disconnect the 

spark plug wire before performing any 
service or maintenance to the unit.

 •  Use only unleaded fuel. Do not 

refill the fuel tank while the engine 
is running. Use precautions to 
prevent fuel spillage during refills. 
Be sure the fuel tank cap is securely 
in place before starting the engine. 
Clean up any spilled fuel before 
starting the engine. Allow engine 
to cool for at least two minutes 
before refueling. Do not add fuel 
while smoking or if unit is near 
any sparks or open flames. Do not 
overfill tank - allow room for fuel 
to expand. Always keep nozzle in 
contact with tank during fueling.

 •  This generator may be used for 

emergency stand-by service. In 
such cases, a manual transfer 
switch must be installed between 
the electric utilities meter and the 
electrical distribution box. This 
switch should be installed by a 
licensed electrician.

MANUAL

Summary of Contents for GN5060

Page 1: ...Valve Type OHV Engine Size Type 270cc 4 Stroke Start Type Manual Recoil Alternator Type 2 Pole Brushless Phase Frequency 1 PH 60 Hz Alternator Rating 5 2 KVA Fuel Tank Cap 6 Gallons 22 7 Liter Model...

Page 2: ...ator in an explosive or flammable atmosphere or poorly ventilated area Never use this generator for any application other than that specified by the manufacturer Never operate this generator under con...

Page 3: ...lutions per Minute Typically this is for measuring engine crankshaft or alternator rotor speed EPA United States Environmental Protection Agency CARB or ARB California Environmental Protection Agency...

Page 4: ...ps STARTING 1 Remove all electrical loads from the generators 2 Rotate fuel petcock valve lever located on underside of fuel tank to the vertical position to open valve 3 Flip engine toggle switch on...

Page 5: ...or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads b Attempt to determine the cause of the e...

Page 6: ...Use of fuel stabilizers or anti gumming agents in the fuel system can help prevent the build up of gum and varnish Whenever the generator is stored be sure that the fuel shut off valve is in the clos...

Page 7: ...eaker tripped 1 Adjust engine speed 2 Referring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes repl...

Page 8: ...8 www chpower com Operating Instructions and Parts Manual Service Record Date Maintenance performed Repair components required...

Page 9: ...36 17 18 23 41 42 40 39 43 44 37 39 46 38 AC 38 40 42 41 24 26 32 33 32 33 25 28 20 28 18 19 17 45 20 34 19 35 35 34 11 12 31 27 27 29 25 26 AC2 AC1 TR1 TR2 46 36 FUSE 15A 45 30 31 29 L2 L1 N N GREEN...

Page 10: ...10 www chpower com Operating Instructions and Parts Manual Figure 3 Generator Assembly 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 11: ...g and conduit GN051111SJ 1 23 Pan Head Screw 1 4 20 UNC X 3 4 inch L 6 24 Conduit 0 62 inch ID 6 inch L 1 25 Conduit 0 62 inch ID 18 inch L 1 26 Fuel Tank GN051030AV 1 27 Hex Bolt 1 4 20 UNC X 1 inch...

Page 12: ...ower com Operating Instructions and Parts Manual Figure 4 Alternator Assembly 10 20 5 16 21 21 Assembled muffler detail showing flange hex nut position 8 12 11 13 8 9 2 15 5 14 4 3 7 6 1 18 23 22 19 1...

Page 13: ...V 1 17 Honda Muffler 1 18 Muffler Bracket Honda GX390 Engine GN051012KK 1 Muffler Bracket Honda GX270 Engine GN051011KK 1 19 Flange Hex Nut M8 2 20 Hex Bolt 5 16 18 UNC X 0 75 L 2 21 Flange Hex Nut 5...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual Figure 5 Control Panel Assembly 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 15 9 17 22 19 21 20 10 29 28 18 30 14...

Page 15: ...Head Screw 8 18 HiLo X 1 inch L 1 19 Terminal Block GN051099AV 2 20 Tapping Screw 10 X 1 2 inch L 4 21 Elbow Connector Heyco 8425 GN051096AV 1 22 Connector Nut GN051097AV 2 23 Straight Connector Heyc...

Page 16: ...not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense...

Page 17: ...serr s avant de mettre ce produit en service Pour toutes questions pi ces endommag es ou manquantes appeler le 1 800 803 1436 pour le service la client le Pri re d avoir le num ro de s rie num ro de m...

Page 18: ...comme r sultat dommage l quipement et ou blessures personnelles graves Les instructions pour le moteur se trouvent dans un autre manuel Conserver tout les manuels comme r f rence LE CARBURANT ET LES M...

Page 19: ...fonctionner le g n rateur dans des zones humides sujettes la pluie ou encore mal a r es Ne jamais utiliser le g n rateur comme surface de travail Si le g n rateur se mouille pour une quelconque raiso...

Page 20: ...ncernant les sources de mise la terre Si vous n tes pas certains des r gles ou des proc dures consulter un lectricien qualifi autoris ou dipl m a Un tuyau d eau qsouterrain d au moins dix pieds en lon...

Page 21: ...ue mod les est classifi e pour 20 ou 30 A et peut tre utilis e dans n importe quelle combinaison de charges de 120 et 240 volts 4 Les prises de courant individuelles ne devraient pas tre charg es plus...

Page 22: ...eci exige l isolement du syst me lectrique Suivre les proc dures suivants pour isoler le syst me lectrique 1 Mettre hors circuit l interrupteur du syst me lectrique principal avant de raccorder la g n...

Page 23: ...n cessaire 5 Tester les diodes remplacer si n cessaire 6 R initialiser le disjoncteur Faible tension de sortie sans charge 1 La vitesse du moteur est trop faible 2 Diodes ouvertes 3 Condensateur d fec...

Page 24: ...24 Fr Instructions d utilisation et Manual de Pi ces tat de service Date Entretien ex cut l ments de remplacement requis...

Page 25: ...ALTERNATEUR VIS DE BORNE DE TERRE B TI DE G N RATRICE ALTERNATEUR MOTEUR HOROM TRE MODULE D ALLUMAGE SOL NO DE DE CARBURATEUR 30 TB1 13 11 12 14 43 13 14 15 16 15 16 TB2 44 37 36 17 18 23 41 42 40 39...

Page 26: ...26 Fr Instructions d utilisation et Manual de Pi ces Figure 3 Assemblage du G n rateur 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 27: ...UNC X 3 4 po L 6 24 Conduit 0 62 po DI 6 po L 1 25 Conduit 0 62 po DI 18 po L 1 26 R servoir essence GN051030AV 1 27 Boulon hex 1 4 20 UNC X 1 po L 4 28 Rondelle plate large 1 4 po 4 29 Oeillet 0 688...

Page 28: ...utilisation et Manual de Pi ces Figure 4 Assemblage de l Alternateur 10 20 5 16 21 21 D tail du silencieux assembl montrant la position de l crou hexagonal bride 8 12 11 13 8 9 2 15 5 14 4 3 7 6 1 18...

Page 29: ...18 Fixation de silencieux moteur Honda GX390 GN051012KK 1 Fixation de silencieux moteur Honda GX270 GN051011KK 1 19 crou hexagonal collerette M8 2 20 Boulon hex 5 16 18 UNC X 0 75 L 2 21 crou hexagon...

Page 30: ...30 Fr Instructions d utilisation et Manual de Pi ces Figure 5 Assemblage du Panneau de Commande 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 9 17 22 19 21 20 10 29 28 18 30 15 14...

Page 31: ...te cylindrique n 8 18 X 1 po L 1 19 Bloc de jonction GN051099AV 2 20 Vis taraudeuse n 10 x 1 2 po L 4 21 Connecteur coude Heyco 8425 GN051096AV 1 22 crou de raccord GN051097AV 2 23 Raccord droit Heyc...

Page 32: ...ntie ne s applique aucun accessoire inclus avec le produit lorsque l accessoire est sujet l usure due l utilisation la r paration ou le remplacement de ces articles sera factur au propri taire D Toute...

Page 33: ...rarse de que est en perfecto estado Antes de usarlo cerci rese de que todas las conecciones y pernos est n bien apretados En caso de preguntas piezas da adas o faltantes s rvase llamar al 1 800 803 14...

Page 34: ...ridad puede causarle da o al equipo y o graves lesiones personales o la muerte Las instrucciones sobre el motor para estas unidades se encuentran en otro manual Guarde todos los manuales para referenc...

Page 35: ...n motivo aseg rese con toda certeza de que est completamente limpio y seco antes de intentar usarlo Siempre apague el equipo antes de mover la unidad MEDIDAS DE SEGURIDAD ADICIONALES Aquellas persona...

Page 36: ...ional y a las regulaciones locales para obtener m s informaci n sobre fuentes de descarga a tierra Si no est seguro acerca de las regulaciones o procedimientos obtenga asistencia de un t cnico electri...

Page 37: ...recept culos de 120 voltios panel de control tiene un interruptor alternador de control de inactivo para poder activar o desactivar esta funci n 1 Interruptor de control inactivo ON encendido activa...

Page 38: ...ito c No utilice ning n dispositivo que tenga cortocircuitos Evite sobrecargar el generador d Presione el bot n del disyuntor para reposicionar el disyuntor Un funcionamiento c clico reiterado del dis...

Page 39: ...2 Consulte el diagrama de cableado limpie y reconecte todo el cableado 3 Reemplace el condensador 4 Pruebe la resistencia del bobinado y reemplace el bobinado inductor si fuera necesario 5 Pruebe los...

Page 40: ...40 Sp Manual de Instrucciones de Operaci n y Lista de Partes Registro de Servicios Fecha Maintenimiento efectuado Componentes de reparaci n necesarios...

Page 41: ...4 43 13 14 15 16 15 16 TB2 44 37 36 17 18 23 41 42 40 39 43 44 37 39 46 38 AC 38 40 42 41 24 26 32 33 32 33 25 28 20 28 18 19 17 45 20 34 19 35 35 34 11 12 31 27 27 29 25 26 AC2 AC1 TR1 TR2 CB3 INTERR...

Page 42: ...42 Sp Manual de Instrucciones de Operaci n y Lista de Partes Figura 3 Ensamblaje del Generador 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 43: ...plana 0 344 X 0 688 X 0 065 2 19 Tuerca mariposa 7 9 mm 5 16 pulg 18 UNC 1 20 Recipiente de carbono de 600cc GN051031AV 1 21 Perno de cabeza redonda 6 4 mm 1 4 pulg 20 UNC X 19 1 mm 3 4 pulg de largo...

Page 44: ...e Operaci n y Lista de Partes Figura 4 Ensamblaje del Alternador 10 20 5 16 21 21 Detalle del silenciador ensamblado mostrando la posici n de la tuerca hexagonal de reborde 8 12 11 13 8 9 2 15 5 14 4...

Page 45: ...da 1 18 Montaje del silenciador motor Honda GX390 GN051012KK 1 Montaje del silenciador motor Honda GX270 GN051011KK 1 19 Tuerca hex de brida M8 2 20 Perno hexagonal 7 9 mm 5 16 pulg 18 UNC X 0 75 L 2...

Page 46: ...46 Sp Manual de Instrucciones de Operaci n y Lista de Partes Figura 5 Ensamblaje del Panel de Control 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 9 17 22 19 21 20 10 29 28 18 30 15 14...

Page 47: ...GN051094AV 1 13 Protector de circuito t rmico bot n GN051041AV 2 14 Interruptor de accionamiento parada del motor GW004258AV 1 15 Interruptor de control inactivo PM351124AV 1 16 Tapa del panel de con...

Page 48: ...e aplica a ning n art culo accesorio incluido con el producto que est sujeto a desgaste por el uso la reparaci n o el reemplazo de estos art culos se realizar n por cuenta del propietario D Cualquier...

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