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www.chpower.com

GN5060, GN6575

Pre-Operation (Continued)

AUTO-IDLE CONTROL (IF EQUIPPED)

Some units have an auto-idle control 
that idles the engine when there is no 
demand required of the generator. 
The control panel has an idle control 
toggle switch to enable or disable this 
function.

1.  Idle Control Switch - ON enables 

the auto-idle feature and the 
engine will automatically idle when 
not under load.

2.  Idle Control Switch - OFF disables 

the auto-idle feature and the 
engine will run at full throttle.

LOW OIL SHUTDOWN

A low oil shutdown switch is provided 
to protect the engine and generator 
on most extended run models. When 
engine oil level drops too low for 
proper engine operation, the low oil 
shutdown switch causes the engine 
to shut off. If oil level is low when 
attempting to start the generator 
engine, the low oil level shutdown 
switch prevents the engine from 
starting. If engine does not start, check 
oil level.

NOTE:

 It is important to keep the 

generator unit on a level surface. The 
oil level shutdown switch can prevent 
the engine from starting even if oil level 
is sufficient, when the generators unit is 
placed on an uneven surface.

Operation

LOAD DEVICES

1.  All load devices and extension cords 

should use three prong terminals. 
Refer to Table 2 for extension cord 
and cable size requirements.

2.  Allow the engine to run for 2-3 

minutes before applying any 
electrical loads.

manuals and product tags to determine 
the wattage of all electrical load 
devices.

If actual watt ratings are not available, 
the Power Usage Chart, see Table 1, may 
be used as a general guideline.

Remember that devices which generate 
heat during operation such as heaters, 
incandescent light bulbs, motors and 
hair dryers have a higher power draw 
than devices which generate little heat 
during operation such as florescent 
bulbs, radios, and clocks.

Long power cords and extension cords 
also draw additional power. Keep cords 
at minimum possible length.

Refer to Table 2 for maximum limits for 
lengths of extension cords.

8.  Circuit protection is provided by a 

circuit breaker. The circuit breaker 
opens when the generator load 
exceeds its maximum capacity 
or a short circuit occurs. If the 
circuit breaker opens, perform the 
following procedures to correct the 
problem:

a.  Shut off and disconnect all 

electrical loads.

b. Attempt to determine the cause 

of the electrical problem - 
 overloading or short circuit.

c.  Do not use any devices that have 

short circuits. Avoid overloading 
the generator.

d. Press the circuit breaker 

pushbutton to reset the circuit 
breaker.

 

Repeated cycling of 

 the circuit 

breaker indicates a problem and 
may cause damage to the generator 
or load devices. Do not operate the 
generatoreated cycling of the circuit 
breaker occurs.

3. The 

120 volt receptacles

 are rated 

for 20 amps and may be used in any 
combination of 120 volt loads and 
also with 240 volt loads through 
the 240 volt receptacles.

 The 

240 volt receptacles

, found 

on some generators, are rated for 
20 amps and may be used in any 
combination of 240 volt loads and 
also with 120 volt loads through 
the 120 volt receptacles.

 The 

120/240 volt twist lock 

receptacle

 is rated for 20 amps and 

may be used in any combination of 
120 volt and 240 volt loads.

4.  Individual receptacles should not 

be loaded beyond the amperage 
rating.

5.  Total combined load through 

any combination of receptacle 
must not exceed the rated load 
limits of the generator. Refer to 
the identification plate on the 
generators for amp and wattage 
specifications.

6.  Always shut off and remove loads 

before starting or shutting off the 
generator engine.

7.  When plugging multiple electrical 

load devices into the generator 
receptacles, be sure to connect and 
activate the highest power draw 
item first. Allow the generator 
engine to stabilize, then connect 
and activate the next highest power 
draw device. The smallest power 
draw device should be connected to 
the receptacle and activated last.

NOTE:

 Power draw can be calculated 

by multiplying volts and amps. The 
resulting number is wattage.

Never exceed the posted maximum 
wattage for the generator or any 
individual receptacle. Refer to owner's 

TABLE 2 - EXTENSION CORDS

Maximum Recommended Lengths (in feet)

Amps

Watts 120 V

Watts 240 V

#8 Wire

#10 Wire

#12 Wire

#14 Wire

#16 Wire

2.5

300

600

1000

600

375

250

5

600

1200

500

300

200

125

7.5

900

1800

350

200

125

100

10

1200

2400

250

150

100

50

15

1800

3600

150

100

65

20

2400

4800

175 125

75

50

25

3000

6000

150

100

60

30

3600

7200

125

65

40

4800

9600

90

Summary of Contents for GN5060

Page 1: ...Valve Type OHV Engine Size Type 270cc 4 Stroke Start Type Manual Recoil Alternator Type 2 Pole Brushless Phase Frequency 1 PH 60 Hz Alternator Rating 5 2 KVA Fuel Tank Cap 6 Gallons 22 7 Liter Model...

Page 2: ...ator in an explosive or flammable atmosphere or poorly ventilated area Never use this generator for any application other than that specified by the manufacturer Never operate this generator under con...

Page 3: ...lutions per Minute Typically this is for measuring engine crankshaft or alternator rotor speed EPA United States Environmental Protection Agency CARB or ARB California Environmental Protection Agency...

Page 4: ...ps STARTING 1 Remove all electrical loads from the generators 2 Rotate fuel petcock valve lever located on underside of fuel tank to the vertical position to open valve 3 Flip engine toggle switch on...

Page 5: ...or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads b Attempt to determine the cause of the e...

Page 6: ...Use of fuel stabilizers or anti gumming agents in the fuel system can help prevent the build up of gum and varnish Whenever the generator is stored be sure that the fuel shut off valve is in the clos...

Page 7: ...eaker tripped 1 Adjust engine speed 2 Referring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes repl...

Page 8: ...8 www chpower com Operating Instructions and Parts Manual Service Record Date Maintenance performed Repair components required...

Page 9: ...36 17 18 23 41 42 40 39 43 44 37 39 46 38 AC 38 40 42 41 24 26 32 33 32 33 25 28 20 28 18 19 17 45 20 34 19 35 35 34 11 12 31 27 27 29 25 26 AC2 AC1 TR1 TR2 46 36 FUSE 15A 45 30 31 29 L2 L1 N N GREEN...

Page 10: ...10 www chpower com Operating Instructions and Parts Manual Figure 3 Generator Assembly 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 11: ...g and conduit GN051111SJ 1 23 Pan Head Screw 1 4 20 UNC X 3 4 inch L 6 24 Conduit 0 62 inch ID 6 inch L 1 25 Conduit 0 62 inch ID 18 inch L 1 26 Fuel Tank GN051030AV 1 27 Hex Bolt 1 4 20 UNC X 1 inch...

Page 12: ...ower com Operating Instructions and Parts Manual Figure 4 Alternator Assembly 10 20 5 16 21 21 Assembled muffler detail showing flange hex nut position 8 12 11 13 8 9 2 15 5 14 4 3 7 6 1 18 23 22 19 1...

Page 13: ...V 1 17 Honda Muffler 1 18 Muffler Bracket Honda GX390 Engine GN051012KK 1 Muffler Bracket Honda GX270 Engine GN051011KK 1 19 Flange Hex Nut M8 2 20 Hex Bolt 5 16 18 UNC X 0 75 L 2 21 Flange Hex Nut 5...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual Figure 5 Control Panel Assembly 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 15 9 17 22 19 21 20 10 29 28 18 30 14...

Page 15: ...Head Screw 8 18 HiLo X 1 inch L 1 19 Terminal Block GN051099AV 2 20 Tapping Screw 10 X 1 2 inch L 4 21 Elbow Connector Heyco 8425 GN051096AV 1 22 Connector Nut GN051097AV 2 23 Straight Connector Heyc...

Page 16: ...not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense...

Page 17: ...serr s avant de mettre ce produit en service Pour toutes questions pi ces endommag es ou manquantes appeler le 1 800 803 1436 pour le service la client le Pri re d avoir le num ro de s rie num ro de m...

Page 18: ...comme r sultat dommage l quipement et ou blessures personnelles graves Les instructions pour le moteur se trouvent dans un autre manuel Conserver tout les manuels comme r f rence LE CARBURANT ET LES M...

Page 19: ...fonctionner le g n rateur dans des zones humides sujettes la pluie ou encore mal a r es Ne jamais utiliser le g n rateur comme surface de travail Si le g n rateur se mouille pour une quelconque raiso...

Page 20: ...ncernant les sources de mise la terre Si vous n tes pas certains des r gles ou des proc dures consulter un lectricien qualifi autoris ou dipl m a Un tuyau d eau qsouterrain d au moins dix pieds en lon...

Page 21: ...ue mod les est classifi e pour 20 ou 30 A et peut tre utilis e dans n importe quelle combinaison de charges de 120 et 240 volts 4 Les prises de courant individuelles ne devraient pas tre charg es plus...

Page 22: ...eci exige l isolement du syst me lectrique Suivre les proc dures suivants pour isoler le syst me lectrique 1 Mettre hors circuit l interrupteur du syst me lectrique principal avant de raccorder la g n...

Page 23: ...n cessaire 5 Tester les diodes remplacer si n cessaire 6 R initialiser le disjoncteur Faible tension de sortie sans charge 1 La vitesse du moteur est trop faible 2 Diodes ouvertes 3 Condensateur d fec...

Page 24: ...24 Fr Instructions d utilisation et Manual de Pi ces tat de service Date Entretien ex cut l ments de remplacement requis...

Page 25: ...ALTERNATEUR VIS DE BORNE DE TERRE B TI DE G N RATRICE ALTERNATEUR MOTEUR HOROM TRE MODULE D ALLUMAGE SOL NO DE DE CARBURATEUR 30 TB1 13 11 12 14 43 13 14 15 16 15 16 TB2 44 37 36 17 18 23 41 42 40 39...

Page 26: ...26 Fr Instructions d utilisation et Manual de Pi ces Figure 3 Assemblage du G n rateur 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 27: ...UNC X 3 4 po L 6 24 Conduit 0 62 po DI 6 po L 1 25 Conduit 0 62 po DI 18 po L 1 26 R servoir essence GN051030AV 1 27 Boulon hex 1 4 20 UNC X 1 po L 4 28 Rondelle plate large 1 4 po 4 29 Oeillet 0 688...

Page 28: ...utilisation et Manual de Pi ces Figure 4 Assemblage de l Alternateur 10 20 5 16 21 21 D tail du silencieux assembl montrant la position de l crou hexagonal bride 8 12 11 13 8 9 2 15 5 14 4 3 7 6 1 18...

Page 29: ...18 Fixation de silencieux moteur Honda GX390 GN051012KK 1 Fixation de silencieux moteur Honda GX270 GN051011KK 1 19 crou hexagonal collerette M8 2 20 Boulon hex 5 16 18 UNC X 0 75 L 2 21 crou hexagon...

Page 30: ...30 Fr Instructions d utilisation et Manual de Pi ces Figure 5 Assemblage du Panneau de Commande 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 9 17 22 19 21 20 10 29 28 18 30 15 14...

Page 31: ...te cylindrique n 8 18 X 1 po L 1 19 Bloc de jonction GN051099AV 2 20 Vis taraudeuse n 10 x 1 2 po L 4 21 Connecteur coude Heyco 8425 GN051096AV 1 22 crou de raccord GN051097AV 2 23 Raccord droit Heyc...

Page 32: ...ntie ne s applique aucun accessoire inclus avec le produit lorsque l accessoire est sujet l usure due l utilisation la r paration ou le remplacement de ces articles sera factur au propri taire D Toute...

Page 33: ...rarse de que est en perfecto estado Antes de usarlo cerci rese de que todas las conecciones y pernos est n bien apretados En caso de preguntas piezas da adas o faltantes s rvase llamar al 1 800 803 14...

Page 34: ...ridad puede causarle da o al equipo y o graves lesiones personales o la muerte Las instrucciones sobre el motor para estas unidades se encuentran en otro manual Guarde todos los manuales para referenc...

Page 35: ...n motivo aseg rese con toda certeza de que est completamente limpio y seco antes de intentar usarlo Siempre apague el equipo antes de mover la unidad MEDIDAS DE SEGURIDAD ADICIONALES Aquellas persona...

Page 36: ...ional y a las regulaciones locales para obtener m s informaci n sobre fuentes de descarga a tierra Si no est seguro acerca de las regulaciones o procedimientos obtenga asistencia de un t cnico electri...

Page 37: ...recept culos de 120 voltios panel de control tiene un interruptor alternador de control de inactivo para poder activar o desactivar esta funci n 1 Interruptor de control inactivo ON encendido activa...

Page 38: ...ito c No utilice ning n dispositivo que tenga cortocircuitos Evite sobrecargar el generador d Presione el bot n del disyuntor para reposicionar el disyuntor Un funcionamiento c clico reiterado del dis...

Page 39: ...2 Consulte el diagrama de cableado limpie y reconecte todo el cableado 3 Reemplace el condensador 4 Pruebe la resistencia del bobinado y reemplace el bobinado inductor si fuera necesario 5 Pruebe los...

Page 40: ...40 Sp Manual de Instrucciones de Operaci n y Lista de Partes Registro de Servicios Fecha Maintenimiento efectuado Componentes de reparaci n necesarios...

Page 41: ...4 43 13 14 15 16 15 16 TB2 44 37 36 17 18 23 41 42 40 39 43 44 37 39 46 38 AC 38 40 42 41 24 26 32 33 32 33 25 28 20 28 18 19 17 45 20 34 19 35 35 34 11 12 31 27 27 29 25 26 AC2 AC1 TR1 TR2 CB3 INTERR...

Page 42: ...42 Sp Manual de Instrucciones de Operaci n y Lista de Partes Figura 3 Ensamblaje del Generador 24 27 28 32 30 4 3 8 2 25 22 23 16 12 18 19 14 13 17 11 10 14 9 15 7 6 5 21 20 31 1 29 26...

Page 43: ...plana 0 344 X 0 688 X 0 065 2 19 Tuerca mariposa 7 9 mm 5 16 pulg 18 UNC 1 20 Recipiente de carbono de 600cc GN051031AV 1 21 Perno de cabeza redonda 6 4 mm 1 4 pulg 20 UNC X 19 1 mm 3 4 pulg de largo...

Page 44: ...e Operaci n y Lista de Partes Figura 4 Ensamblaje del Alternador 10 20 5 16 21 21 Detalle del silenciador ensamblado mostrando la posici n de la tuerca hexagonal de reborde 8 12 11 13 8 9 2 15 5 14 4...

Page 45: ...da 1 18 Montaje del silenciador motor Honda GX390 GN051012KK 1 Montaje del silenciador motor Honda GX270 GN051011KK 1 19 Tuerca hex de brida M8 2 20 Perno hexagonal 7 9 mm 5 16 pulg 18 UNC X 0 75 L 2...

Page 46: ...46 Sp Manual de Instrucciones de Operaci n y Lista de Partes Figura 5 Ensamblaje del Panel de Control 12 3 6 6 1 26 5 2 7 11 26 16 25 27 24 23 5 4 8 26 13 9 17 22 19 21 20 10 29 28 18 30 15 14...

Page 47: ...GN051094AV 1 13 Protector de circuito t rmico bot n GN051041AV 2 14 Interruptor de accionamiento parada del motor GW004258AV 1 15 Interruptor de control inactivo PM351124AV 1 16 Tapa del panel de con...

Page 48: ...e aplica a ning n art culo accesorio incluido con el producto que est sujeto a desgaste por el uso la reparaci n o el reemplazo de estos art culos se realizar n por cuenta del propietario D Cualquier...

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