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P

age 

9

 - Manual 

FA01554-EN

  - 01/2021 - © C

AME S.p.A. - The contents of this manual may be changed at any time and without notice. - T

ranslation of the o

riginal instructions

INSTALLATION

Preparing the control panel

Summary of Contents for ZLX24MA

Page 1: ...ZLX24MA ZLX24MR INSTALLATION MANUAL FA01554 EN EN English ...

Page 2: ...lled and qualified personnel and in full compliance with the regulations in force The device must be installed wired connected and tested according to good professional practice in compliance with the standards and laws in force Make sure the mains power supply is disconnected during all installation procedures All the components e g actuators photocells and sensitive edges needed for the final inst...

Page 3: ...ontrol this must be installed at a minimum height of 1 5 m from the ground and must not be accessible to the public If not already present apply a permanent tag that describes how to use the manual release mechanism close to it Make sure that the operator has been properly adjusted and that the safety and protection devices and the manual release are working properly Before handing over to the fina...

Page 4: ...aging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these materials aluminium plastic iron and electrical cables are classified as solid urba...

Page 5: ...nology BUS CXN 2 safety inputs and memory space for up to 250 users 801QA 0070 ZLX24MR Multifunction control panel with 120 VAC power supply for 24 V swing gates with two leaves with programming display and signalling safety device self diagnostics adaptive speed and torque technology BUS CXN and 2 safety inputs Technical data MODELS ZLX24MA ZLX24MR Power supply V 50 60 Hz 230 AC 120 AC Motor powe...

Page 6: ...ramming buttons 9 RSE card connector 10 RIO CONN card connector 11 Connector for plug in radio frequency card AF 12 Earthing star point 13 Terminal board for CRP connection 14 Terminal board for connecting the antenna 15 Terminal board for BUS devices 16 Terminal boards for connecting micro limit switches and or encoders 17 Terminal board for connecting the gearmotor with encoder or with slowdown ...

Page 7: ... CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions Optional accessories 23 RLB battery charger board 002RLB 24 RGSM001 module 806SA 0010 25 SMA module 009SMA ...

Page 8: ... with 60227 IEC 53 IEC For power supplies up to 48 V you can use FROR 20 22 II cables compliant with EN 50267 2 1 CEI To connect the antenna use RG58 cable up to 5 m To connect to the CRP use a UTP CAT5 cable up to 1 000 m long If the cable lengths differ from those specified in the table define the cable cross sections according to the actual power draw of the connected devices and in line with reg...

Page 9: ...Page 9 Manual FA01554 EN 01 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions INSTALLATION Preparing the control panel ...

Page 10: ...nual FA01554 EN 01 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions Fastening the control panel DIN rail 195 125 Standard 254 178 ...

Page 11: ...me and without notice Translation of the original instructions ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law Use cable glands to connect the devices to the control panel One of these must be used exclusively for the power supply cable ...

Page 12: ... Phase N Neutral Earth The strap used to fix the cables is not supplied N F L 2 Power supply output for accessories The output normally delivers 24 V AC The output delivers 24 V DC 10 11 when the batteries start operating if they are installed The sum of the power draw for the connected accessories must not exceed 50 W 3 Connection to one or two electric locks 12 V AC DC max 15 W 10 11 E E3 5 M1 N1...

Page 13: ... Power W Accessories 10 11 24 AC DC 20 Additional light 10 E3 24 AC DC 10 Flashing beacon 10 E 24 AC DC 10 Operator status warning light 10 5 24 AC DC 3 BUS BUS 15 DC 15 Do not connect anything other than CAME BUS accessories Gearmotors M1 Gearmotor delayed while opening M2 Gearmotor delayed while closing Where there is only one gearmotor in the system make the electrical connections on the gearmo...

Page 14: ... and without notice Translation of the original instructions Gearmotor with encoder FC1 FA1 F E1 M N E M N E M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 E2 FC2 FA2 F FC2 FA2 F E2 FROG A24E FERNI FERNI V N M ENC N M ENC M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 ATS AXO FTX FAST 70 AMICO AXI ...

Page 15: ...ntents of this manual may be changed at any time and without notice Translation of the original instructions N M E N M E M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 STYLO RME N M EB E N M E EB M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 STYLO ME ...

Page 16: ...ime and without notice Translation of the original instructions Gearmotors with slowdown switches FC1 FA1 F FC2 FA2 F M N N M M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 R R A3024N A5024N FC2 FA2 F E2 M N F FA FC N M FC FA F M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 FC1 FA1 F E1 FROG A24 ...

Page 17: ...54 EN 01 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions Gearmotors without encoder M N N M M1 N1 ENC1 EB1 VB R1 M2 N2 ENC2 EB2 VB R2 M1 M2 ...

Page 18: ...ach accessory can be configured on the control panel This method allows you to configure the set up immediately without having to do so later and intervene directly on the accessories and system wiring Cabling 1 Chain connection 2 Star connection 3 Mixed connection Cable type We recommend using a FROR 2 x 0 5 mm cable maximum 50 m in length from the control board Single branch length m max 50 m BUS ...

Page 19: ...ing programming 2 Control device NO contact OPEN ONLY function When the HOLD TO RUN function is active the control device must be connected during OPENING 3 Control device NO contact PARTIAL OPENING or PEDESTRIAN OPENING function See Adjusting partial opening function 4 Control device NO contact CLOSE ONLY function When the HOLD TO RUN function is active the control device must be connected during...

Page 20: ...f the original instructions Signalling devices 1 Flashing beacon It flashes when the operator opens and closes 2 Additional light It increases the light in the manoeuvring area See Additional light function 3 Operator status warning light It notifies the user of the operator status See Gate open warning light function 10 11 E E3 5 BUS ...

Page 21: ...puts If contacts CX and CY are not used they must be deactivated during programming DELTA photocells Standard connection DELTA photocells Connection with safety test See Safety devices test function 10 TS 2 CX CY 10 11 E E3 5 10 11 NO C NC 10 11 RX TX 10 TS 2 CX CY 10 11 E E3 5 10 11 NO C NC 10 11 RX TX DIR DELTA S photocells Standard connection DIR DELTA S photocells Connection with safety test S...

Page 22: ...Translation of the original instructions DXR DLX photocell Standard connection DXR DLX photocell Connection with safety test See Safety devices test function 10 TS 2 CX CY 10 11 E E3 5 RX TX 10 11 OUT 10 11 SY 10 TS 2 CX CY 10 11 E E3 5 RX TX 10 11 OUT 10 11 SY DFWN sensitive edge 10 TS 2 CX CY 10 11 E E3 5 C NO NC DFWN ...

Page 23: ...may perform this operation Make sure that there are no obstacles in the way Power up the device and begin programming Start programming with the functions indicated below A1 Motor type F46 Number of motors A2 Motor test open the M2 leaf open the M1 leaf Check that both leaves open If they do not invert M and N on the relevant terminal F2 CX input F3 CY input A3 Travel calibration If A1 scrolls acr...

Page 24: ...Invert motion zone in case of obstructions G Stop motion zone in case of obstructions Graph showing speed curves during movement slowdown and approach Moving between the various speeds always involves a gentle acceleration slowdown slope Using slowdown space slowdown space 0 With a slowdown space greater than 0 the obstruction detector when near the approach points is more sensitive as per the imp...

Page 25: ...s Close M1 and CL1 appears on the display When it hits the strike plate press the ENTER button Close M2 and CL2 appears on the display When it hits the strike plate press the ENTER button Open M2 and OP2 appears on the display When it hits the strike plate press the ENTER button Open M1 and OP1 appears on the display When it hits the strike plate press the ENTER button The calibration completed sy...

Page 26: ...ile opening sensitive edges with 8K2 resistor 2r7 Reopen while closing pair of sensitive edges with 8K2 resistor 2r8 Reclose while opening pair of sensitive edges with 8K2 resistor CY input Associate a function with the CY input F3 CY input OFF Default C1 Reopen while closing photocells C2 Reclose while opening photocells C3 Partial stop Only with Automatic close activated C4 Obstacle standby phot...

Page 27: ...es F6 Hold to run OFF Default ON Command 2 7 Associate a command with the device connected to 2 7 F7 Command 2 7 0 Step by step default 1 Sequential Gate open warning light It signals the gate status Device connected to output terminal 5 F10 Gate open warning light 0 Warning light on default The warning light stays on when the gate is moving or open 1 Warning light flashing The warning light flashes...

Page 28: ...t 2 Courtesy lamp The lighting device remains on for the full duration of the manoeuvre and after the manoeuvre for the time set under the function F25 Courtesy time Automatic closure Set the time before automatic closure is activated once the opening travel end point has been reached The function does not work if any of the safety devices are triggered when an obstacle is detected after a complet...

Page 29: ...d closing speed Set the M1 travel speed percentage of maximum speed F28 M1 speed 40 to 100 Default 70 M2 leaf opening and closing speed Set the M2 travel speed percentage of maximum speed F29 M2 speed 40 to 100 Default 70 M1 leaf opening and closing slowdown speed Set the M1 slowdown speed during opening and closing as a percentage of the maximum speed F30 M1 slowdown speed 10 to 50 Default 40 M2 ...

Page 30: ... the percentage of the total travel to be used for M1 opening approach F39 M1 opening approach point 0 5 to 15 0 Default 8 0 M1 closing approach point Set the percentage of the total travel to be used for M1 closing approach F40 M1 closing approach point 0 5 to 15 0 Default 8 0 Opening slowdown point for M2 Set the percentage of the total travel to be used for M2 opening slowdown F41 M2 opening sl...

Page 31: ...ly when a memory roll card is inserted into the control board F51 Read data OFF ON Run operation Peripheral number Assign a unique identification code CRP address to the control board It is used where there are multiple operators connected to the same communication BUS with CRP protocol F56 Peripheral number 1 to 254 Default 1 Configure maintenance Activate a warning to signal that maintenance needs...

Page 32: ... control device to resume movement P7 Reopen while closing P8 Reclose while opening RIO PH T1 Associate one of the available functions with a wireless safety device The function only appears if the RIO CONN interface board is present F67 RIO PH T1 OFF Default P1 Reopen while closing P2 Reclose while opening P3 Partial stop Only with Automatic close activated P4 Obstacle standby P13 Reopening durin...

Page 33: ...assign a function to each one The operation can be carried out by using a transmitter or a BUS selector device e g a keypad or transponder reader The board that manages the control devices AF must be inserted into the connector U1 New user 1 Step by step 2 Sequential 3 Open 4 Pedestrian partial opening Choose the function to be assigned to the user Press ENTER to confirm The free position in the me...

Page 34: ... acquisition procedures are explained in the transmitter manual U8 Self Learning Rolling OFF Default ON Motor type Set the type of gearmotor installed on M1 and M2 A1 Motor type 1 STYLO ME 2 STYLO RME 4 FAST 70 5 AXI 7 FERNI 8 FERNI V 9 AXO 10 ATI 11 FROG 12 FROG E 13 ATS Motor test Check the gate leaves open in the right direction With the function active the key opens the gate leaf connected to ...

Page 35: ...age Clr will appear FW version Display the firmware version number H1 FW version This shows the version of the board firmware Use the arrows to show the versions of the display board and the control board Enable password Set a 4 digit password The password will be requested to anyone who wants to access the main menu H3 Enable password OFF Default ON Use the arrows and the Enter button to dial the d...

Page 36: ...mand Saving and uploading user and configuration data Save user data and system configuration data on a MEMORY ROLL card The stored data can be reused for another control board of the same type to carry across the same configuration Before inserting and removing the MEMORY ROLL card DISCONNECT THE MAINS POWER SUPPLY TO THE LINE 1 Insert the MEMORY ROLL card into the corresponding connector on the co...

Page 37: ...Service test failure error E7 Operating time error E9 Consecutive obstacles detected during closing E10 Consecutive obstacles detected during opening E11 Maximum number of obstacles E12 Motor supply voltage missing or insufficient E15 Incompatible transmitter error E17 Wireless system communication error E18 Wireless system not configured error FINAL OPERATIONS Before closing up the casing check th...

Page 38: ...Page 38 Manual FA01554 EN 01 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 39: ...Page 39 Manual FA01554 EN 01 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 40: ...CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions CAME S p A Via Martiri della Libertà 15 31030 Dosson di Casier Treviso Italy Tel 39 0422 4940 Fax 39 0422 4941 ...

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