CAMBRIDGE DL-CSW-10AT-LFT Installation, Setup And Operation Download Page 3

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SPECIFICATIONS

Model CSW-10AT-LFT Electronic Lift Truck Scale:

Accuracy:

.01% of applied load.

Operating Temperature:

14 to 140 deg. F (-10 to 60 deg. C)

Overload:

500% of Rated Capacity.

Capacity:

5,000 Pounds.

Meter:

CSW-10AT-LFT with:

.56 inch led display

RS-232 Port for peripheral Device

Mounting Hardware

Operator Friendly

Warranty:

Twelve (12) month Warranty against defect in

workmanship and/or materials

Summary of Contents for DL-CSW-10AT-LFT

Page 1: ......

Page 2: ... 11 1 0 Scale Procedure 12 1 1 Software Navigation Flowchart 12 13 1 2 Navigation Keys 13 1 3 Scale Menu Definitions 14 15 1 4 Numeric Entries 16 1 5 Set Up Parameters 16 2 0 Calibration Procedures 17 2 1 Calibration Menu Definitions 17 2 2 Calibration 18 2 3 Linearity Calibration 18 3 0 Communications Setup 19 3 1 Communications Menu Definitions 19 20 4 0 Testing Procedure 21 4 1 Testing Menu Def...

Page 3: ...rating Temperature 14 to 140 deg F 10 to 60 deg C Overload 500 of Rated Capacity Capacity 5 000 Pounds Meter CSW 10AT LFT with 56 inch led display RS 232 Port for peripheral Device Mounting Hardware Operator Friendly Warranty Twelve 12 month Warranty against defect in workmanship and or materials ...

Page 4: ...FORMATION Junction Box Top Flexure Rod Load Cell Bottom Flexure Rod Meter Serial Number Scale Section Serial Number 1 Load Cell Serial Number 2 Load Cell Serial Number Scale Capacity and Graduation Capacity X Graduation lbs ...

Page 5: ...al devices Mounting hardware is also provided for the CSW 10AT LFT so that it may be mounted to your fork truck in either the dash mount or overhead mount UNPACKING YOUR SCALE Your CAMBRIDGE Lift Truck Scale is shipped on a pallet A Lift Truck Scale system includes the following components 1 One Scale Section to attach to the forklift carriage with bottom cleats 2 One Signal Cable coil 3 One Power...

Page 6: ...h the carriage adjustment bolts backed out You must adjust the carriage adjustment bolts Improper installation of the scale section causes most weighing problems When installing the the scale section keep the following in mind 1 Scale section must touch the carriage at four points 2 Scale section must be as parallel as possible to the carriage 3 Scale section must not rock swing or slide in any di...

Page 7: ...rriage face lock down the bolts with locking nuts 1 1 2 inch Make sure the bolts are tight 8 Install the bottom cleats provided with your system Make sure they are tight There must be daylight showing on the back and bottom of the cleats No part of the cleat should touch the bottom of the carriage If this happens repeatability will be affected Corrective action would be to install washers between ...

Page 8: ... meter is in the OFF position Route the power cable from the meter up and under the inside of the driver s cage and down the side closest to the battery using the shortest route possible Connect directly to the battery On electric trucks attach power connection to the battery disconnect or to the first terminal point Position the power cable to protect it from being cut or pinched then secure with...

Page 9: ...firm the cable will not be stretched too tight Check to make sure the cable will not be pinched or caught in any mechanical parts of the mast as it is being used 9 Secure the cable with the wire ties provided in several locations 10 Attach cable to summing box in the scale section Make sure this is a tight connection You are now ready to turn on the CSW 10AT LFT indicator and begin operation ...

Page 10: ...f the meter is in the OFF position Connect the ring terminals directly to the fork lift battery Next connect the other end of the cable to the rear of the meter for power Power PIN DESCRIPTION A 12VDC B GND Communications port Signal connection PIN DESCRIPTION PIN DESCRIPTION 3 TXD 1 EXC 4 5v 2 SIG 5 SGND 5 SHIELD LOAD CELL 6 EXC 7 SIG ...

Page 11: ... Calibration Parameters TARE Enters the gross weight value into the tare display and switches to the net display mode If the Tare key is pressed and held for 5 seconds the current tare value will be displayed lb kg Toggles the display between pounds and kilograms PRINT Outputs the displayed weight data to the RS 232 port Note All keys are disabled when the scale is in motion or overload Error Mess...

Page 12: ...4 SPAN POINT C5 SPAN POINT C6 SPAN POINT SHOW RAW COUNTS THEN 0 SHOW RAW COUNTS THEN 0 SHOW ACTUAL WEIGHT R1 BAUD RATE R2 Output Format R3 Output Type R4 Receiver mode END 1200 8 N 1 19200 8 N 1 WT ONLY G N GTN Key Polled Continuous Disabled Rec Remote T1 VERSION T2 DISPLAY T3 BUTTONS T4 A TO D T5 SERIAL T6 Cal Factors SOFTWARE VERSION LIGHT SEGMENTS b1 b4 b5 EXITS A D RAW COUNTS Jumper Rx Tx Loop...

Page 13: ...criments 0 lb kg lb kg lb kg 1 99 RF Link Output 1 1 15 15 is Brightest 15 0 30 Min Display turns off 0 Min 0 9 Degree 6 Deg 1 2 NAVIGATION KEYS During setup you will be required to make numeric entries Ex Capacity Zero Band etc The following table outlines the keys used to perform these entries along with their function ZERO KEY IS USED TO NAVIGATE UP GRS NET KEY IS USED TO NAVIGATE DOWN TARE KEY...

Page 14: ... value S5 Zero Limit 100 or 1 9 of scale capacity S6 Filter 0 7 3 0 is the fastest response or least filtering and 7 is the slowest response or most filtering S7 Motion Band 1 to 99 updates 2 the weight display must be stable within the selected number of updates for the motion indicator to be turned off S8 Motion Delay 0 to 99 updates 4 the weight display must be within the motion band for the se...

Page 15: ...be switched between pounds and kilograms by pressing the lb kg key LB This sets the display to pounds only Kg This sets the display to kilograms only S15 Scale ID 1 to 99 scale ID used in RF link output S16 Brightness 0 to 15 adjusts the LED display intensity 15 is the brightest S17 Sleep Mode 0 to 30 minutes The display will turn off after the the set amount of time elapses with no scale activity...

Page 16: ... time one or more changes are made to the Scale or Calibration Parameters With the display indicating ScAlE press the GRS NET key to move down This allows the operator to change any of the scale parameters S1 thru S17 For example press the GRS NET key to move down until S2 is displayed S2 is used to set the capacity of the scale Press the lb kg key to move right in the S2 parameter The current cap...

Page 17: ...y changes If the displayed weight does not match the known test weight press the ZERO key to enter the correct weight Use the steps described in section 1 4 for numeric entry When the weight is correct press the PRINT key to enter the new value C4 to C7 Span points C4 to C7 are for linearity correction They can be used in order and in any quantity or not at all if no correction is necessary You ma...

Page 18: ...digits value Press the TARE key to move left the next digit will flash Repeat the steps until the correct weight is entered Press the PRINT key to record the data The display will return to C3 Press the GRS NET key until End is displayed then press PRINT Calibration is now complete 2 3 Linearity Correction If linearity correction is needed press the GRS NET key from the calibration menu to move do...

Page 19: ...p lb or kg CR LF 14 bytes total output 3 Gross only GR Sp Six ASCII Characters indicated weight Sp lb or kg CR LF 14 bytes total output R3 Output Type 0 Output on command standard print Output as selected by R2 Output Format If Q is received on the serial port the scale will output the same as if the PRINT key were pressed The same holds true for Z Zero U lb kg D GRS NET T TARE 1 Slave Display Out...

Page 20: ...Receives R3 3 RF link output string displaying data as it appears on the scale All keys are disabled except the PRINT key 2 Remote control Receives R3 3 RF link output string displaying data as it appears on the scale and allows full control of all scale meter functions END Exits back to the main Menu indicates Factory Default setting ...

Page 21: ...a 1mV V signal from the scale will display 25 000 counts When in angle mode down GRS NET will cycle Pitch Roll and Raw counts T5 Serial Serial communications can be verified by connecting pins 2 and 3 on the serial port A single character will be echoed and pass or fail will be displayed T6 Setup data Setup data will be sent out on the printer port T7 Default Resets the meter back to factory defau...

Page 22: ...mberland Maryland or by an authorized service group approved by CAMBRIDGE Warranty does not include travel expense if a factory technician is requested to perform repairs at a location other than the factory It is the user s responsibility to follow the proper set up calibration and operating procedures of the DL CSW 10AT LFT as described in this manual If the operator has difficulty using their D...

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