CAB 4712, Service Manual, Page: 3 / 53

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1 Introduction ............................................................................................................................................ 5
1.1 Instructions ............................................................................................................................................... 5
1.2
Intended Use ............................................................................................................................................ 5
1.3 Safety Instructions .................................................................................................................................... 5
1.4 Safety Markings ....................................................................................................................................... 6
1.5 Environment ............................................................................................................................................. 6
2 Product Description ............................................................................................................................... 7
2.1 Important Features ................................................................................................................................... 7
2.2 Technical Data .......................................................................................................................................... 7
2.3 Device Overview without Cover ............................................................................................................... 8
2.4 Contents of Delivery ............................................................................................................................... 10
3 Configuration on the Printer
............................................................................................................... 11
3.4.1 Method for Changing the Printer Setup .............................................................................................11
3.1 Configuration Parameters of the Applicator
........................................................................................... 12
3.2 Setting the Peel Position ........................................................................................................................ 13
3.3 Activation of Peel-off Mode .................................................................................................................... 13
4 Test Mode .............................................................................................................................................. 14
4.1 Test Mode without a Print Job ................................................................................................................ 14
4.2 Test Mode with a Print Job ..................................................................................................................... 14
5 Installation ............................................................................................................................................ 15
5.1 Standard values ex factory ..................................................................................................................... 15
5.2 Required Space .................................................................................................................................... 15
5.3 Tools ....................................................................................................................................................... 16
5.4
Mounting and Demounting the Cover .................................................................................................... 17
5.5 Cleaning ................................................................................................................................................. 17
5.6
Mounting the Applicator .......................................................................................................................... 18
5.7 Releasing the Transportation Lock ......................................................................................................... 19
5.8 Mounting the Blow Tube ......................................................................................................................... 19
6 Adjustments ......................................................................................................................................... 20
6.1 Compressed Air Connection .................................................................................................................. 20
6.2 Mounting the Suction Pads .................................................................................................................... 21
6.3 Preparing the Pad Assembly for Adjustments ........................................................................................ 21
6.4 Adjusting the Pad ................................................................................................................................... 22
6.4.1 Moving the Pad in Y-Direction .......................................................................................................... 23
6.4.2 Moving the Pad in Z-Direction .......................................................................................................... 24
6.4.3 Moving the Pad in X-Direction .......................................................................................................... 25
6.5 Alignment of the Product to the Applicator ............................................................................................. 26
6.6 Setting the Application Height ................................................................................................................ 27
6.7 Adjusting the Vacuum ............................................................................................................................ 28
6.8 Adjustments to the Blowtube (Supporting Air) ........................................................................................ 29
6.9 Adjustment on the Pressure Reduce Valve Cylinder Flag ..................................................................... 30
6.10 Set Throttle Valves on the Cylinders ...................................................................................................... 31
6.11 Set the Sensors ...................................................................................................................................... 31
6.12 Set Cylinder Z / Actor 1 .......................................................................................................................... 32
6.12.1 Set cylinder 'Z' throttle valves ........................................................................................................... 32
6.12.2 Set cylinder 'Z' sensors ..................................................................................................................... 32
6.13 Setting of the End Position Dampener ................................................................................................... 33
6.14 Set Cylinder Flag / Actor 2 ..................................................................................................................... 34
6.14.1 Set Cylinder 'flag' throttle valves
....................................................................................................... 34
6.14.2 Set Cylinder 'flag' sensors
................................................................................................................ 34
6.14.3 Removing the pliers assembly ......................................................................................................... 35
6.14.4 Dismounting the pliers assembly ...................................................................................................... 36
6.15 Set Cylinder Pliers / Actor 3.1 ................................................................................................................ 39
6.15.1 Set throttle valves on cylinder 'pliers' ................................................................................................ 39
6.15.2 Set sensor on cylinder 'pliers' ........................................................................................................... 39
6.16 Set Cylinder Peel Position / Actor 3.0 .................................................................................................... 40
6.16.1 Set throttle valves on cylinder 'peel position' ................................................................................... 40
6.16.2 Set sensor on cylinder 'peel position' ............................................................................................... 40
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