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Table of Contents 

Safety Instructions ...................................................................... 4

 

Qualifications of installer and operator ............................................................................................... 4

 

Generally Safety instructions ............................................................................................................. 4

 

General Information ................................................................... 5

 

Neuthox ......................................................................................................................................... 5

 

The BWT Disinfection ....................................................................................................................... 5

 

Application ..................................................................................................................................... 6

 

Improper Operating Methods ............................................................................................................ 7

 

Warranty ........................................................................................................................................ 7

 

Nameplate ...................................................................................................................................... 7

 

Type Key ........................................................................................................................................ 8

 

Product overview ....................................................................... 9

 

Electrical cabinet .......................................................................................................................... 9

 

Hydraulic cabinet ......................................................................................................................... 9

 

Connections ............................................................................................................................... 10

 

Valve block ................................................................................................................................ 10

 

Technical Data .......................................................................... 12

 

Assembly and Installation ........................................................ 13

 

Electrical Connection ...................................................................................................................... 13

 

Check valve .................................................................................................................................. 13

 

Brine tank ..................................................................................................................................... 13

 

Connecting the brine filter ........................................................................................................... 14

 

Neuthox tank ................................................................................................................................ 14

 

Dosing Pump ................................................................................................................................. 15

 

Dosing connector ........................................................................................................................... 15

 

Water meter .................................................................................................................................. 15

 

Communication ............................................................................................................................. 15

 

Ethernet Modbus ........................................................................................................................ 15

 

SMS communication ................................................................................................................... 15

 

Neuthox production configurations .......................................... 15

 

Softener settings ............................................................................................................................. 16

 

Brine pump start up ..................................................................................................................... 16

 

Summary of Contents for Disinfecton

Page 1: ...1 BW T Disinfecton On site production of disinfection liquid Installation and Operating manual EN...

Page 2: ...Type Key 8 Product overview 9 Electrical cabinet 9 Hydraulic cabinet 9 Connections 10 Valve block 10 Technical Data 12 Assembly and Installation 13 Electrical Connection 13 Check valve 13 Brine tank...

Page 3: ...osing regulator control 17 Water 17 Start up 17 Neuthox dosing for Proportional dosing 18 Troubleshooting 20 List of Alarms and troubleshooting 20 Spare part list 26 Options 26 Spare part drawings 27...

Page 4: ...adhere to the local standards regarding the electrical and hydraulic installation The operator must be sufficiently trained in the workings of the machine with emphasis on the safety instructions in t...

Page 5: ...y is the method where an otherwise non spontaneous process is driven by applying a direct current When creating Neuthox the machine utilizise this to split chlorine Cl from Sodium Na in ordinary kitch...

Page 6: ...both sides of the cell First the fluid passes the negative cathode and afterwards the positive anode By never splitting the flow the risk of creating chlorine gas is eliminated Furthermore the final...

Page 7: ...e fulfilled The BWT Disinfecton is used in accordance with the information within this manual The machine is correctly handled The maintenance is carried out by authorized and qualified BWT personnel...

Page 8: ...8 Type Key...

Page 9: ...9 Product overview Electrical cabinet Hydraulic cabinet...

Page 10: ...d a pressure switch The valve block distributes water and brine through the machine The brine pump is used for both Neuthox production and softener regeneration The valves are marked individually on t...

Page 11: ...Tank Fill 4 mm yellow hose Soft water for filling the brine tank D Drain 6 mm hose Water from softener regeneration process B Brine 4 mm clear hose Brine inlet from brine tank WB Water and Brine 6 mm...

Page 12: ...h day 15 Maximum Running Hours Water h day 20 Connection Hose Length Water m 1 3 Connection BSP Male Inlet 1 2 Connection Push in Drain mm 6 Drain Hose min inner diameter mm 4 Drain Hose max length m...

Page 13: ...ressure can increase the precision of the flow valves The machine flushes water from the regeneration process to the drain The drainage from the machine consists of saline water with a high calcium co...

Page 14: ...he brine filter is taped to the bottom of the BWT Disinfecton 1 Pull hose through lid 2 Pull hose through grey square 3 Unscrew filter and pull hose through black fitting leave a 30mm gap between the...

Page 15: ...ent overdosing during low water usage pulses from a water meter is recorded in the controller HMI and dosing stopped if water consumptions drops below specified values entered in the controller HMI Th...

Page 16: ...ine pump must be pumped out of the system Go to Sequence control menu and run a manual regenerating process This will ensure that the pump will be vented The sound of the pump will change when the pum...

Page 17: ...gain causes a slower and more stable control I output For adjusting the time intervals for the dosing regulation more time gives a slower control when Load default is activated the default value for...

Page 18: ...level sensor has detected a low level and the calculated consumption has reached the minimum brine level in the tank During any other process such as regeneration or standby mode the filling of the b...

Page 19: ...performed by the operator to insure correct production of Neuthox The machine is highly automatized leaving only very few service routines for the operator This includes filling of salt and controlli...

Page 20: ...valve test Flow in system is low AV01 failed to open or supply water flow is low 00 Water flow is below minimum level Check that AV01 and AV04 are open Check water supply Check water filter and or str...

Page 21: ...all valves are closed Check for leaks in the hoses or components in the machine Refilling brine tank Flow in system is high AV01 is open 08 Water flow continues during closing operation Check that AV0...

Page 22: ...s defect 30 Water pressure is not releasing during valve test Check that AV04 is open Check AV04 for blockages Check that PM01 is switching and sending signal to PLC Start up valve test Pressure in sy...

Page 23: ...st Check that AV02 is open Refilling brine tank Pressure in system is high AV08 failed to open or system for filling brine tank is blocked 39 Water pressure is not releasing during valve test Check th...

Page 24: ...ter trough brine pump Cell error Cell no current not increasing 19 Amperage on cell does not go above 0 5 amperes during Neuthox production Check circuit breaker FU1 Use a clamp meter and check if the...

Page 25: ...minimum level Check that AV01 and AV04 are open Check water supply Check water filter and or strainer by supply Error during production Cell No current 48 There is no current on cell Check circuit br...

Page 26: ...mp 8 321413000 Prefilter Cartrigde 1 year 9 251260004 Watermeter 10 By request Static mixer 11 200729006 Nonretunr valve 12 101110006 Dosings hose 13 200746004 Drain valve 14 200721020 Test valve 15 1...

Page 27: ...27 Spare part drawings...

Page 28: ...28 PI diagram...

Page 29: ...29 Arrangement drawing...

Page 30: ...nations of the European Economic Area EEA please contact our local BWT service technicians or our Service Center in Greve Denmark BWT HOH A S Geminivej 24 DK 2670 Greve In countries that are not memb...

Page 31: ...d from Sodium Chloride and tap water and should be disposed of according to Material safety datasheet for Sodium Chloride Waste disposal in accordance with regulations Contaminated packaging according...

Page 32: ...32 Declaration of Conformity...

Page 33: ...________________________________________________________ _______________________________________________________________________________________________ _______________________________________________...

Page 34: ..._____________________________________________________ _______________________________________________________________________________________________ __________________________________________________...

Page 35: ..._____ _______________________________________________________________________________________________ _______________________________________________________________________________________________ __...

Page 36: ...2 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE esk Republika s r o Lipovo 196 Cestlice CZ...

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