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Chapter 23 Create Outline Pattern

BECS-528 Computerized Embroidery Machine's Manual

Chapter 23

Create Outline Pattern

23-1 Summary

This function is for generating the outline design for a normal design, which can be used

to dig a hole and fix the embroidering cloth

。

For example

：

23-2 Create the outline design

Operation

：

、

Press "

"key, and enter “Other Management”. Move the icon to “

Create Outline

From Design

” and press "

" key.

、

Select a normal pattern and press "

Summary of Contents for BECS-528

Page 1: ... 528 528 BECS BECS OWNER S MANUAL www butterflyemb com ...

Page 2: ...rm the Embroidery 14 3 5 Normal Embroidery Returning and Mending Embroidery 17 3 6 Release Embroidery Confirmation Status 17 Chapter 4 Normal Embroidery and Idling 19 4 1 Relations between Normal Embroidery and Idling 19 4 2 Low speed Idling 19 4 3 High speed Idling 19 4 4 Release of Low speed High speed Idling 20 4 5 Positioning Idling 21 Chapter 5 Color changing Operation 22 5 1 Manual Needle ch...

Page 3: ...Parameters 35 9 1 Setting of Magnification Rotation and Repetition 35 9 2 Frame to Point 37 9 3 Operations of Pattern Periphery 37 9 4 Setting the Offset Point under Embroidery Confirmation Status 40 9 5 Set Frame Protection at Power Off Set Frame Origin Frame Origin Memory 41 9 6 Frame Restoring after Power Off 41 9 7 Set Machine Parameters 42 9 8 Compensating of Satin Stitches 43 9 9 Display Lan...

Page 4: ...on of High speed Pattern 63 Chapter 13 Customized Operation 64 Chapter 14 Compile the Combination Pattern and the Embroidering Pattern 66 14 1 Compile the Combination Pattern Create Basic Pattern from Combination Pattern 66 14 2 Compile the Embroidering Pattern 66 Chapter 15 Initialize the System Parameters during Power on 68 Chapter 16 About Appliqué Patching Embroidery 70 Chapter 17 Turn the Mai...

Page 5: ...oidery Operation 82 25 1 Parameter Setting for Sequin Embroidery 82 25 2 Manual Operation of Sequin Embroidery 83 Chapter 26 Instruction of Main Software Online Update 85 26 1 Update the Upper Machine 85 26 2 Updating control program Down Machine 89 AppendixⅠ Parameter Setting List 95 Appendix Ⅱ Instruction of System Level Mistake 109 Appendix Ⅲ Make Special Multi Sequin Design 110 Appendix Ⅳ Netw...

Page 6: ...n Don t expose the machine to humidity gas corrosive gas flammable and explosive gas water and dust Forbidden Don t restore or operate in vibration which may cause trouble to the machine Caution Please abide all the warnings and safety requirements to ensure the security Caution LCD belongs to fragile goods Do not use sharp materials to click on the screen Caution Pay attention to the inserting di...

Page 7: ...bles should be well fixed Don t put any strength on cables Make sure the turning point of cable is well protected Add pipes to increase insulation capability Caution Machine should be grounded The resistance should be no larger than 10 Ω Operation Direction Danger Don t operating the machine when there is any damage on the protection cover Forbidden When machine is running do not touch any running...

Page 8: ...t by national industrial electronic standards 1 2 Main Technical Features 1 Operation box Screen 8 inch TFT LCD 2 Control Precision The minimum of stitch form is 0 1 mm 3 Stitch Range The stitch range is 0 1 mm 12 7 mm 4 Design Storage Capacity The system memory can store 100 000 000 stitches 5 Maximum of Memory Design Storage The maximum is 800 The maximum is 790 when the machine has been install...

Page 9: ...on In the color changing position user can perform the manual color changing or operate the system to change color automatically according to the preset color changing sequence 5 Mending Function During the embroidery this system has the sufficient methods for returning and empty feeding which makes the mending become easier 6 Speed Adjustment The max speed for embroidery can be set in advance whi...

Page 10: ...cording to the set scale rate rotating angle and repetition to create a new pattern in the memory This new pattern can be used for embroidery outputting and other operations B Compiling the Combined Design The system can compile the combined design to create a new pattern into the memory which can also be used for embroidery outputting and other operations 12 Edition Function User can edit the pat...

Page 11: ...t current position 16 Machine Maintenance and Debugging This function is to easily judge the malfunctions when maintaining and testing which includes computer testing encoder testing main shaft speed testing machine parts testing and the main shaft stops at any position etc 17 Save Embroidery Parameters This function is to combine the pattern with selected embroidery parameters such as color seque...

Page 12: ...igns 3 Assistant Press the key to enter assistant management 4 Embroidery state switching key Press the key to make the machine s status switch among high and low speed idling and embroidery 5 Color changing and start mode Press this key to shift among auto color changing auto start manual color hanging and manual start 6 Manual color changing When the machine stops and the main shaft reaches the ...

Page 13: ...nding operation 14 Blank or Add 10 Press the key to add blank or add 10 to number 15 Spot Moving After stop press this button to make the motor run one lap 16 Manual Frame Moving The direction of frame moving is the same as the direction key The combination of directions is supported Pressing the neighboring direction buttons will have the frame to go along the line 45 from the basic direction Pre...

Page 14: ...ight under the table To press the button to make the main shaft rotate one cycle and stop at 100 2 5 2 4 Mending Switch 1 Thread Breakage Detection Device of 3 places There is a switch on every head of machine When the switch is up this head is in normal embroidery mode when it is in the middle this head is in mending mode and when it is down this head is in stop mode 2 Thread Breakage Detection D...

Page 15: ...es 1 Preparation Mode In order to perform the embroidery user has to set and input the parameters in advance or select the pattern The features of this mode are that the machine stops and the icon blink 2 Confirmation Mode It is to confirm the parameters set before the embroidery and have the machine wait for the activation order The features of it are that the machine stops and the icon appears ...

Page 16: ... the embroidery bar to right to embroider which means the machine is in running mode 2 In embroidery running is displayed in animation pull the bar to left to stop Now the machine is in confirmation mode Again pull the bar to right the machine goes into running mode again 3 In confirmation mode appears firstly press key then press to release confirmation mode now the machine goes into preparation ...

Page 17: ...cons display embroidery direction of pattern 5 Manual frame moving is in high speed Manual frame moving is in low speed 6 The machine stops correctly the main shaft is at 100 degree The machine stops at wrong position The machine is embroidering the jump stitch 7 The thread is broken The machine finishes the embroidery The machine is changing color 8 The number is the number of pattern selected 9 ...

Page 18: ...o Chapter 9 7 and then clear the memory this operation involves the Pattern Management please refer to Chapter 10 10 Memory Pattern Management After that user can input the patterns needed via the disk After the patterns are input user can select a pattern in memory and confirm it for embroidery Now the machine goes into confirmation status Finally user can pull the embroidery bar to right to star...

Page 19: ...olor changing order 2 Automatic start or manual start which is to start automatically or manually after automatic color changing 3 Besides that it is necessary to set figure direction see Chapter 6 the rotation angle of figure size ratio and number of repeating embroidery see Chapter 9 3 4 Select a Pattern for Embroidery and Confirm the Embroidery 1 Descriptions of Saving Pattern s Start Point 1 W...

Page 20: ...ase embroidery confirmation status select the same pattern and recover the pattern s origin point After that user can confirm the embroidery and do high speed idling to the stop point and finally continue the embroidery 2 Explanations about saving the embroidery parameters When user confirms the embroidery the machine can save pattern parameters for later usage The parameters are design direction ...

Page 21: ...ress to select that pattern for embroidery then the system will return to the main interface Or user can press other key to cancel the selection 5 If the computer has saved the start point of pattern the system will ask user whether to return to the start point before entering the main interface Pressing will directly return to the start point of pattern 4 Confirmation of Embroidery Operation 1 Pr...

Page 22: ...eturn to its last position along original path Pull the bar one time the frame return one needle step Pull the bar continuously and the frame will return one needle step after another continuously After the frame return 10 needle steps continuously the frame can return continuously even when you release the bar This may be different according to different machine types When the frame return contin...

Page 23: ... s Manual Operation 1 Press key in embroidery confirmation status the system will give the interface at below 2 Press key to release embroidery confirmation status according to the prompt or press keys to cancel it and then enter the embroidery preparation status the icon blinks ...

Page 24: ...states of idling the returning also covers low speed idling returning high speed idling returning and positioning idling returning 4 2 Low speed Idling Operation Press key when machine stops until the interface appears After setting low speed idling the main shaft remains inactive when pulling bar for normal embroidery but the frame runs forward along the stitch trace When pulling bar for returnin...

Page 25: ...rame moves directly to the actual position of the current stitch number When user pulls bar for returning the main shaft and frame keep inactive and the number in counter decreases After user pulls the bar for halting the frame returns directly to the actual position of the current stitch number 4 4 Release of Low speed High speed Idling Operation Press key when machine stops until the following s...

Page 26: ...changing position or even to a latest stop code position Operation 1 Press key in embroidery confirmation state to enter the assistant management interface 2 Press icon to move to FRAME TO POINT OPTIONAL and then press key The positioning idling menu displays as following 3 Press key to select the desired mode of positioning idling and then press key 4 Continue the operation for different position...

Page 27: ...e main screen shows If the machine is set into manual color changing and manual start user should manually perform the color changing and select the needle position before starting embroidery operation then pull bar to start embroidery When the color changing code is processing during embroidery operation the machine will halt automatically and the icon appears for manual color changing At the mom...

Page 28: ...he embroidery When user pulls the operation bar to start embroidery the computer will carry out color changing according to the needle position set in the color changing order no matter where the current needle rod is excluding the condition that the current needle position conforms to the needle position set in the color line then start embroidering When the color changing code appears during emb...

Page 29: ...s automatic color changing and offers automatic color changing sequence Note the maximum times of changing color is 980 Operation 1 Press key and the following interface will be displayed 2 if press 1 and key then input color line for example 1 2 3 and All after that the color line will repeat like this 1 2 3 1 2 3 1 2 3 3 If press 2 and key then you can move the icon to modify the needle selected...

Page 30: ...dery if one number in color line is wrong you can execute the manual color changing and then the computer will automatically store the correct number into color line B For the new pattern if you embroider a new design with the manual color changing for the first time then the color order for automatic color changing is completed at same time Operation 1 Press key to enter the Other Management inte...

Page 31: ...TORE MANUAL COLOR and then press key 5 Press key to select Y or N 6 Press key 5 6 The Color changing Speed For the common embroidery machine the color changing speed is determined by the transmission ratio of mechanism so that the computer can only control the start or stop instead of the color changing speed ...

Page 32: ...ent machine on the color changing speed the stepping color changing speed can be adjusted properly 1 Press key to enter the Other Management interface 2 Move the icon to SET MACHINE PARAS and then press key 3 Move icon to Machine Maintenance Parameter and then press 4 Move the icon to COLOR CHANGE SPEED and press key 5 Press number key to adjust the speed value and larger number represents higher ...

Page 33: ... design direction for embroidering When the display of design direction is P the design embroidering direction is identical to its original direction Take the embroidering of letter F as an example to explain the relations between the embroidered pattern and the design direction Operation Press key to change the design direction until the desired direction is selected ...

Page 34: ...rigin Point With this function the frame can return back to the position before manual frame moving When machine stops halfway or the embroidery is finished the frame can return back to the starting point of pattern with this function Operation A Press key the menu appears as follows B Press key to confirm the returning or press key to quit 7 3 Restore Pattern s Origin Point If the origin point of...

Page 35: ...el this operation Note If the origin of a pattern keeps remained user will only have to save it for once Then in the following operations user can perform the Origin Restoration at any time 7 5 Auto search of the Origin Point This operation must be after Setting the Embroidery Frame Range in assistant management For details read chapter 22of the manual This function would calculate the origin poin...

Page 36: ...he limits Operation A Press key the interface for returning to origin will be displayed B Press move the icon to FRAME TO BORDER and then press key to continue C Press key to confirm the operation The frame will move along with the border of the pattern Otherwise press to cancel the operation 7 7 Return to the Stop Point After the machine stops in the halfway of embroidering operation user can pre...

Page 37: ...ter 7 Frame Operations 32 BECS 528 Computerized Embroidery Machine s Manual 2 Press key the main interface will display the following hint 3 Press key to confirm the operation or press any other key to quit ...

Page 38: ... what is called SETTING LIMIT SPEED The highest embroidery speed can increase or decrease within the limit speed The limit speed ranges from 250 rpm to 850 rpm Some types may have difference for example 1000rpm type User can select the limit speed and do not need set superabundance For example in normal using it is 750rpm then set in 750rpm 8 1 Setting the Limit Speed This setting specifies the li...

Page 39: ...he setting NOTE For the maximum speed the default value is recommended 8 2 Setting Embroidery Speed It specifies the running speed during embroidery Operation 1 Press key When pressing once the key the speed will raise 10 rpm When having been reached the limit speed the speed will not raise any more 2 Press key When pressing once the key the speed will reduce 10 rpm When reducing to 250 rpm the sp...

Page 40: ... This operation is able to set the magnification ratio 50 200 angle of rotation 0 89 of a pattern as well as repetition if necessary in embroidery Operation in embroidery preparation status 1 Press key the menu for other management will appear 2 The icon will be at Magnify Rotation Repeat Setting and press key to enter the next menu as following 3 Press and key to select the following parameters 1...

Page 41: ...by row in longitudinal direction 6 Repetition mode usual or partial Use and keys to perform the inputting Usually the repetition means that after finishing a pattern the system will move the frame to the next position to embroider that pattern again That is to say that the system sets the entire pattern as the repetition unit in the embroidery Partial repetition means that after finishing the stit...

Page 42: ...ce between the starting points of two adjacent patterns in longitudinal direction during repetition accuracy 0 1mm is to move frame to front side while is to move frame to back side 11 Priority modes scale priority or rotation priority Use and keys to perform the inputting When the X scale ratio is different to Y scale ratio and the pattern has the rotating angle the scale priority and rotation pr...

Page 43: ...ch can produce a peripheral pattern of the current pattern The peripheral pattern can be embroidered individually User can achieve the outline of this pattern by embroidering the peripheral pattern And the peripheral pattern has a central line if the length of the central line is insufficient the No 99 pattern can be used for supplementary embroidery The pattern No 99 is the reserved pattern which...

Page 44: ... is negative embroider along Y negative direction then the system will back to the main interface automatically finally user can pull the bar directly to start embroidery and the machine will embroider a right angle at current position and return to the preparation status automatically 7 Embroider the boundary of current design Operation the system will create a quadrate design and return to the m...

Page 45: ... and enter the embroidery confirmation status the system will clear the offset point set in the previous time Therefore the correct usage of the offset point is as following 1 Select a pattern for embroidering and make the machine enter the embroidery confirmation status Refer to Section 3 4 2 Press and to move the frame to the starting point of pattern 3 Press key to activate the interface of Oth...

Page 46: ...tion as origin For any abnormal conditions in the embroidery like emergency stop due to the problem or the sudden power off in order to avoid the mistake caused by the inaccuracy of manual frame origin the system will release the memory of Manual Frame Origin If the frame has been moved or the machine has been repaired at power off user shall set the manual frame origin again at power on If user w...

Page 47: ...e the Other Management Interface 3 Press move the icon to POWER RESUME and press key 4 Continue the operation according to the prompt and the restoration of frame position can be achieved 5 After the above operation the system will return to original working status automatically 9 7 Set Machine Parameters Note For the machine having sequin function in the machine parameter setting please refer to ...

Page 48: ...the operation in Machine Parameter interface 5 Press or to quit the operation in Other Management interface 9 8 Compensating of Satin Stitches This operation is able to adjust the width of the satin stitch within the pattern so that user can receive the needed effect Operation in embroidery preparation status 1 Press key to enter the Interface of Other Management 2 Press move the icon to Satin Sti...

Page 49: ...enlarging the width while is for reducing the width 7 Press to adjust the satin width and save it as the new pattern after that the system will return to pattern operation selection Press or to abandon the adjustment of satin width and return to pattern operation interface 9 9 Display Language Operation 1 Press key to activate the interface of Other Management 2 Move the icon to Display language a...

Page 50: ...Date Time of the system can be changed The operation is as follows 1 Press key to enter the OTHER MANAGEMENT interface 2 Press or key to turn to the correspond page move the icon to Set Date Time At last press to enter the interface at below 3 The number keys on the keyboard can be used to input the number Press or to select the number Press or to select item 4 Press to confirm the change or press...

Page 51: ...ttern will be displayed in several pages Operation 1 Press key to enter the Memory Pattern Management Interface 2 Move the icon to View DESIGN and then press key 3 Directory of pattern in memory is displayed on screen In case of the directory exceeding one page user can use or key for turning the page 4 Press key to move icon and press key to view the pattern in detail 5 The pattern preview functi...

Page 52: ...urce pattern and then press key to go to next step or press key to return to the menu of Pattern Management 4 At this moment the system will automatically provide the min available pattern number and the default pattern name If user doesn t want to change please turn to item 7 directly 5 If user wants to input other new pattern number user should press to confirm after inputting the new pattern nu...

Page 53: ... press key to enter the interface for deleting the pattern 4 Press to delete the pattern After that the system will return to the interface for selecting pattern operation Or press to cancel the deletion and return to the interface for selecting pattern operation 10 7 Divide the Pattern This operation is intended to divide the pattern in memory into two new patterns and keeps the source pattern in...

Page 54: ...n and the start point of the second pattern Operation 1 Press key to enter the pattern management interface 2 Move the icon to COMBINE and then press key to enter the pattern combination interface 3 In pattern selection area select two patterns for combination Then press to enter the pattern combination interface 4 If user doesn t use the default value provided by the system he should input the pa...

Page 55: ...broidery When the system is back to the main interface user can confirm the pattern and pull the bar for embroidery User can also compile the combination pattern into the normal pattern with the compiling function which is easy for checking and embroidery Operation 1 Press key to enter the pattern management interface 2 Move the icon to PACKED DESIGN and then press key to enter the edition interfa...

Page 56: ...the first pattern 6 Press to save the combination pattern 7 Input pattern number and pattern name Press to save it and return to the interface for selecting the pattern operation Press to cancel the combination pattern and return to the interface for selecting the pattern operation 10 10 Clear All Patterns This operation is intended for clearing all patterns in memory be careful to use it Operatio...

Page 57: ... use of Input Pattern from Memory to Disk this function is able to complete the operation of copying a pattern from a disk to another disk Operation 1 Insert the pattern disk and press key to enter the interface for disk management 2 Move the icon at Memory Pattern into Disk press key 3 Select the memory pattern and press key 4 Press number keys to input the pattern name press key save the pattern...

Page 58: ...irectly 11 1 Start Edition of Pattern 1 Press to enter the Pattern Management Interface 2 Move the icon to Design Edit and then press key 3 Select the pattern for edition then press to confirm it The window for confirmation window 4 Select and press to edit the current pattern select and press to edit the new pattern Note When the selected pattern is the combination pattern user has to set From Co...

Page 59: ...d for scaling the image 4 Stitch searching it is used to position the current stitch the stitch for editing and checking 5 Stitch editing it is used to change stitch code insert stitch delete stitch and move stitch 6 Help press this button to enter the usage instruction interface for the buttons on the pattern edition interface 7 Page key this is to turn the page Note The functions 2 7 should be a...

Page 60: ...hanging code Move to the next color changing code Move to the previous stitch jumping code Move to the next stitch jumping code Pressing or is to move the current stitch in high speed while pressing is to move the current stitch in low speed Pressing is to shift the position types among 1 10 100 1000 flat stitch stop color changing stitch jumping and sequin 2 Edit Stitch is to add a stitch in cert...

Page 61: ...en user can press to insert a stitch After that user can continue to move the icon and add more stitches By pressing in the middle of the direction buttons user can shift the moving speed of the icon Press the to shift the moving speed among Low Middle and High After the edition user can press and input pattern number as well as pattern name Then user can press to save them or press to cancel the ...

Page 62: ... operation interface 12 2 Input Letter String and Basic Parameters After activating the parameter input window user needs move the icon to the corresponding parameter and press to enter the corresponding settings After adjusting the value of a parameter user needs press to save the change The letter string input window is displayed at below 1 Char String the letters for embroidery 2 Font Style the...

Page 63: ... on the arc 6 String Rotate the rotating angle of the entire letter string 7 Char Height Scale increase or decrease the height of letter 8 Char Width Scale increase or decrease the width of letter 9 Density the space between each stitch in the pattern The lower value the larger the density will be 10 Char Rotate the rotating angle of each letter relating to its center 11 Auto Change Color whether ...

Page 64: ...ring at first And then user should select the certain letter and adjust its arrangement parameters the button on the right of the screen Letter Pattern Display Window the cross in the center is the coordinate The crossing point is the origin 0 0 and the letters will surround the origin automatically Note For activating the functions in Letter Pattern Creation interface user has to use the correspo...

Page 65: ...dow Save this is used to save the edited pattern After user presses this button the system will display the window for inputting the pattern name and pattern number User can change the pattern number and pattern name according to the needs usually the number will not be changed Press to save it or press to quit Help The online help of Letter Pattern Creation interface 3 The Adjustment of Overall A...

Page 66: ...ers Selection Shift it is to shift the selected letter User can only perform this operation after selecting a letter When the red is attached to the letter center this letter is the selected for an example The system will select the entire letters as default Press this button the first letter will be selected then press it again to select the second and then the third After selecting the last lett...

Page 67: ...everse the selected letter horizontally Vertical Reverse Reverse the selected letter vertically color changing Shift Set or cancel the color changing in front of the selected letter object Change Font Change the font of the selected letter Press this button to activate the font selection interface where user can select the wanted font and confirm it Press to return to the interface for inputting l...

Page 68: ...titch form so that the embroidery speed will not go down due to the long stitch Operation 1 Press key to enter to the interface of Other Management Move icon to High Speed Pattern and then press 2 Select the original pattern 3 If user doesn t use the default value provided by the system please press and then use the number key to change it 4 Press to create the high speed pattern and return to the...

Page 69: ... When this parameter needs changing user only needs enter this menu to change it without searching it in other parameters types There are two ways for setting it as shown in the below Operation 1 Hold any customized button for 5 second Then the interface for Other Management will be activated where user can select a parameter as the customized parameter After that press to confirm Operation 2 1 Pr...

Page 70: ...will return to the interface of Other Management 3 Press to operate this customized parameter For the specific setting method please refer to the setting of the parameters in other types 4 The seting methods of are same to that of Note when user enters the interface for selecting the customized parameter the system will automatically lear the saved customized parameter as default ...

Page 71: ...the memory pattern Select the combination pattern for compiling and press to go to next step 3 Press key to confirm compiling the packed pattern or press other key to exit 4 Input the number of new pattern and the system will create the new normal pattern automatically which is identical with the packed pattern 5 Press key to go to the main interface 14 2 Compile the Embroidering Pattern Operation...

Page 72: ... Machine s Manual 67 2 Press key to confirm compiling the embroidering pattern or press other key to exit 3 Input the number and name of new pattern and the system will create the new normal pattern automatically according to the current pattern number and parameters 4 Press key to go to the main picture ...

Page 73: ... machine When user meets this situation please initialize the machine to unlock it The operation for Power on Initialization can be done by holding the and powering the machine It can also be done in the Other Management interface Operation 1 Press and hold key before powering the machine And then turn on the power of machine After that the system will enter the status for initializing the system ...

Page 74: ... Power on BECS 528 Computerized Embroidery Machine s Manual 69 3 Move icon to Parameter Initialization and press 4 Enter the operation interface for initializing the machine parameter Press to initialize the parameters or press to cancel the operation ...

Page 75: ... continue embroidering Auto frame moving Firstly user should add patch codes to the design Then user should select the design and set it into embroidery confirmation status Again user needs set the offset point for this design Finally user should pull the bar for embroidery The machine will pause at a stitch of appliqué code and automatically shift the frame to the offset point which will let user...

Page 76: ...y you can turn the main axis and make the main shaft stops at 100 degree or rotate one circle slowly by manually pressing the keys as following 1 Press key and the following operation menu will appear 2 Press key to turn the main axis at 100 degree or press to quit 17 2 Needle Down Operation This function is used for quilt embroidery When the needle is in the down position the embroidery material ...

Page 77: ...ll stick into the embroidery material Be careful with this operation Or press any other key to exit 4 Release the material from the frame when the needle is in the material Now frame moving keys are available Move the frame to the desired position and press to confirm 5 After the operation the needle is still in the low position The operator can turn the main shaft at 100 degree manually Refer to ...

Page 78: ...con to FRAME TO MAKE DESIGN and then press key to enter the interface for creating the pattern 3 Press or the corresponding number keys to shift the properties of the stitch Satin Stitch or Jump Stitch Move the frame along the boundary of desired design by pressing the manual frame moving button Press or the corresponding number button at each turning to confirm the trace 4 After the edition user ...

Page 79: ...e the productivity of embroidery in actual usage Operation of setting or canceling of the cyclic embroidery 1 When the machine is not in cyclic embroidery status user can press key and 0 and then select To Set Cyclic Emb and press 2 The system will return to the main interface and the machine is in cyclic status And the mark for cyclic embroidery will be displayed at the lower right corner of the ...

Page 80: ...r NO OUTPUTTING DESIGN 20 2 Set NO OUTPUTTING DESIGN Operation 1 Press key to enter the Other Management interface And move the icon to NO OUTPUTTING DESIGN and then press key 2 The system will hint user Please press Enter Key Press key to confirm the operation 3 At this moment the system will ask user to input the password User need Input a 4 digital password except for 0 00 000 0000 press key to...

Page 81: ... values 21 1 Main Shaft Speed Testing This operation is to display the set speed and real speed comparatively thorough turning the main shaft so as to debug the main shaft board 21 2 Mechanical Part Test This operation is to test bar switch limit switch head solenoid thread trimming solenoid motor thread holding solenoid thread catching solenoid motor and thread breakage detection device and sequi...

Page 82: ... the embroidery frame so as to ensure the pattern is embroidered within the frame range Operation 1 Press key to enter the interface of Other Management 2 Move the icon to SET EMB Scope in Software and then press key 3 If user has set the software protection the system will hint user to clear the original setting 4 Press to set the coordinate at upper right corner ...

Page 83: ...frame and set the top right point of the soft limits Press to confirm it 5 Move the frame and input the coordinate of the bottom left point of soft limits Use the frame moving button on the panel to move the frame and set the bottom left point of the soft limits Press to confirm it 6 The system will remember the software protection on the frame ...

Page 84: ...Summary This function is for generating the outline design for a normal design which can be used to dig a hole and fix the embroidering cloth For example 23 2 Create the outline design Operation 1 Press key and enter Other Management Move the icon to Create Outline From Design and press key 2 Select a normal pattern and press ...

Page 85: ...sn t want to use the default name provided by the system user can press and input the design No via keyboard 4 Press to create the outline pattern and return to the interface for selecting pattern operation press to abandon the operation and return to the interface for selecting the pattern operation ...

Page 86: ...isplay the stitch trace as same as the real thread Operation 1 Press to enter Other Management 2 Select SELECT DISP DESIGN COLOR and then press to enter the color adjusting screen 3 Display the stitch position color in the bottom of the interface User can press to select the color and press to confirm it Then the display color of the stitch position is set Repeat the above operation to set color f...

Page 87: ... in this chapter are only for machines with sequin embroidery function 25 1 Parameter Setting for Sequin Embroidery Operation 1 Press under embroidery preparation status and enter the menu of OTHER MANAGEMENT Then user needs move icon to Set Machine Para and press 2 Move icon to Sequin Parameter and press to enter the interface for setting the sequin parameters ...

Page 88: ...Sequin Embroidery This function is only available for the sequin embroidery machines Operations include SET SEQUIN CANCEL SEQUIN and SEND SEQUIN When the embroidery needle position is on the sequin needle position the manual operation of sequin embroidery is as follows 1 Press the key to activate the manual operation menu as below 2 Press the key select SET SEQUIN and press The interface of Open S...

Page 89: ...to CANCEL SEQUIN and press The interface of Close Sequin Device will be displayed Press to lift the entire pressers 4 Move the icon to SEND SEQUIN and press to enter this function At this moment pressing will have the devices which are not off to send a sequin the presser is at down position Press to exit ...

Page 90: ...Update The operation for updating the main software can be done in the Update interface or in the Other Management interface 26 1 Update the Upper Machine Operation 1 1 Hold the button at the same time turn on the power 2 The screen shows the update interface Move icon to updating data program and press key 3 Move icon to updating from USB and press key ...

Page 91: ...ion of Main Software Online Update 86 BECS 528 Computerized Embroidery Machine s Manual 4 Select the inserted USB disk then press key 5 Enter the interface and select the update software then press to confirm the updating ...

Page 92: ...e Update BECS 528 Computerized Embroidery Machine s Manual 87 6 The screen will show restart when update is finished Please turn off power Operation 2 1 Press to activate the Other Management Interface 2 Move icon to Update the Software and press ...

Page 93: ...roidery Machine s Manual 3 Enter the interface for selecting the update type then select Data Program Update and press 4 After entering the interface user can select the update software and press to confirm 5 The screen will show restart when update is finished Please turn off power ...

Page 94: ...ry Machine s Manual 89 26 2 Updating control program Down Machine Operation 1 1 Please press the button at the moment turn on the power 2 The screen shows the following picture select the second updating control program and press key 3 Select the updating from USB then press enter key ...

Page 95: ...Chapter 26 Instruction of Main Software Online Update 90 BECS 528 Computerized Embroidery Machine s Manual ...

Page 96: ...uction of Main Software Online Update BECS 528 Computerized Embroidery Machine s Manual 91 4 Select the inserted USB disk then press enter key 5 Select the control software file press enter key to confirm the updating ...

Page 97: ...and restart 7 Turn off power and restart the machine After the system is initialized the interface for Set Machine Configuration will be displayed 8 After setting user can press Then the system will display Please Repower the Machine 9 Repower the machine Then the system will give the hint for initializing the parameter Press to initialize the parameters press to quit the initialization ...

Page 98: ...Manual 93 Operation 2 1 Press to activate the Other Management Interface 2 Move icon to Update the Software and press 3 Enter the interface for selecting the update type then select Control Program Update and press 4 Enter the interface and select the update program and press to confirm the update ...

Page 99: ... restarted 6 Turn off power and restart the machine After the system is initialized the interface for Set Machine Configuration will be displayed 7 After setting user can press Then the system will display Please Repower the Machine 8 Repower the machine Then the system will give the hint for initializing the parameter Press to initialize the parameters press to quit the initialization ...

Page 100: ...ior A05 Rep Mode Normal Normal part Not used A07 X Y Reps 1 1 1 99 A08 X Y Interval 0 0 0 0 999 9 999 9 A04 Prior Mode Rotate Rotate Scale Customized Parameter set it according to needs Embroidery Assistant Parameters B01 Auto Origin Yes No Yes B02 To Do Cyclic Emb No No Yes Whether to automatically repeat embroidery at end It often coordinates with repetition or special punched design B04 Display...

Page 101: ...low STI After Patch 0 0 500 D16 Speed After Patch Max Speed 80 Max Speed C03 Stop to Color No No Yes Change stop codes into color changing codes at loading disk design It s specialized for some countries regions B15 Emb Show Background Yes No Yes B18 Is Design TrueView Display Yes No Yes C78 Length of Filter Short Stitch No No 0 1mm 0 6mm It is available for the Dahao All servo high speed machine ...

Page 102: ... stitches to mend before the thread break point B10 Speed Down After Patch Down No Change Down Stop B14 To Set All Heads Patch No No Yes If Yes all unclosed heads do patching when at mending B12 T B Detect When Jump No No Yes C27 Detect T B Mode wheel spring wheel C28 STI For Filter T B 2 stitch 1 stitch 10 stitch C67 Sensitivity of Upper Thread 1 1 15 C68 Sensitivity of Under Thread 1 1 15 C69 Fi...

Page 103: ... Frame Angle B 235 230 280 The same as above C49 X Backlash Correction 0 0MM 0 0 1 0 C50 Y Backlash Correction 0 0MM 0 0 1 0 Main shaft Parameter C07 Max Speed 850 250 300 350 850 C09 Minimum Speed 400 250 300 350 600 C08 Shift Stitch Length mm 4 0 All servo high speed machine 1 0 10 0 common type machine 3 0 6 0 All servo high speed machine When the stitch length is longer than the set value the ...

Page 104: ... 9 When it is a servomotor the parameter is usually set as 5 7 C24 Main Motor Para 4 0 30 The parameter is invalid when it s a servomotor When it s an electromagnetic motor increase this parameter value to avoid main shaft vibration during braking Usually it s set as 1 C14 Speed of Slow Emb 80 80 rpm the value of the minimum speed D14 Stop Ok bef Pull Bar Yes No Yes D10 Ratio of AC Induction 0 15 ...

Page 105: ...titch Num Bef Trim 2 0 2 D48 Lock Stitch Len Bef Trim 0 7 0 3 2 0 C18 Length of Trim 3 1 8 1 is the min trimming length and 8 is the max trimming length D05 Speed When Trimming 80 80 90 100 250 D04 Speed after Trim Common 60 1 50 Out 80 No Cut 80 60 70 80 150 The parameter sets the rotation speed for lock stitch C11 Stitches After Trim 3 stitch 1 stitch 7 stitch C19 Lock Num After Trim 2 0 3 Set t...

Page 106: ... 3 D07 Check Trim is OK No No Yes D08 Hook Angle Adj 100 0 200 Set the hook angle by motor When user increases the value the hook angle is moved backward D32 Is cutting Machine No No Yes C81 Cutting Start Angle 3 0 20 It is fit for the machine using stepping motor for trimming thread C82 Cut return angle adj 4 0 30 The same as above C83 Cut keeper return angle 0 0 99 The same as above C84 Hold vol...

Page 107: ...0 850 C32 Speed for Sequin L 850 350 850 D25 Sequin R Adj Angle 0 15 15 D26 Sequin L Adj Angle 0 15 15 C33 Auto Start for Sequin No No Yes D27 Time of Sequin Action 2 0 15 Range 0 15 For the machine using valve to control presser this parameter needs setting at 2 3 for the machine with stepping motor to control presser this parameter needs setting at 4 5 C34 Sequin Off after T B No No Yes It is us...

Page 108: ... D57 Set 5MM of R Sequin Dual way 18 0 degree Single way 6 40 steps Dual way 6 40 steps D58 Set 6 75MM of R Sequin Dual way 21 6 degree Single way 6 40 steps Dual way 6 40 steps D59 Set 9MM of R Sequin Dual way 36 0 degree Single way 6 40 steps Dual way 6 40 steps C57 A Size Color of R Sequin 5mm yellow 3 4 5 6 75 9mm Yellow Purple Blue Green Red Golden Silver Cyan C58 B Size Color of R Sequin 5mm...

Page 109: ...al way 6 40 steps C61 A Size Color of L Sequin 5mm yellow 3 4 5 6 75 9mm Yellow Purple Blue Green Red Golden Silver Cyan C62 B Size Color of L Sequin 5mm blue 3 4 5 6 75 9mm Yellow Purple Blue Green Red Golden Silver Cyan D67 Sequin Gap Num of L Sequin No No 1 2 C66 Valve Time of Left Sequin 0 0 5 High speed System Parameters E28 High efficien cy Mode No No Yes Only when this parameter is set at Y...

Page 110: ...ANGLE 100 0 125 D91 A_ZIG MAX SPEED 700 300 850 D92 A_ZIG HAS LOOSING MOTOR No No Yes D93 LOOSING MOTOR PARAM 5 0 15 D94 A_ZIG 5 SWING ANGLE 0 2 10 0 10 0 D95 A TAPING right origin position 0 0 100 D96 A TAPING left origin position 0 0 100 D97 A TAPING Up Down Detect No No Yes Parameter for A Looping Emb C86 Do A Looping Emb No No Yes C88 Needle for A Looping Emb 0 0 1 N C89 Jump Trim for A Loopin...

Page 111: ...lor changing will be abnormal C29 Needle of Boring No No 1 N N is the needle number of machine C30 Boring Emb Disp 0 0mm 12mm D17 Needle of Cord Emb No No 1 N N is the needle number of machine D18 Speed for Cord Emb 400 300 310 320 600 D11 Adjust Head Solenoid 0 0 1 2 30 D12 Color Chang e Speed 12 0 30 It s valid only when the color changing motor is stepping motor The larger the value the faster ...

Page 112: ... machines C43 IP Address It is used for setting machine address when machine connects to PC It is different among different machines C44 Server IP It is used for setting the IP address of sever when machine connects to PC C45 Subnet mask It is used for setting the subnet mask of machine IP address when it connects to PC C46 Gateway It is used for setting the gateway of machine when machine connect...

Page 113: ...vo high speed machine Embroidery Param 300 93 650 Frame movin g Param 1 260 93 650 Frame movin g Param 2 13 6 50 Parameter 1 30 10 50 Parameter 2 30 10 50 Parameter 3 30 10 50 Parameter 4 30 10 50 Parameter 5 30 10 50 Parameter 6 30 10 50 Parameter 7 30 10 50 Parameter 8 30 10 50 Parameter 9 30 10 50 Parameter 10 30 10 50 Parameter 11 30 10 50 Gear Blacklash compensation 20 0 50 CMR 50 0 100 CMD 1...

Page 114: ...StartAbort These two warnings can be seen at the upper left corner of the screen like We will give the explanation of these two errors 1 Data Abort This means the CPU occurs the internal and unrecoverable mistake At present what we can do is just to restart the computer And has no other solutions 2 StartAbort This phenomenon may have two causes one is not updating the data program the other is the...

Page 115: ... 1 sequin code plus 2 jump stitches The value of sequin C is 4 we use 1 sequin code plus 3 jump stitches The value of sequin A C is 5 we use 1 sequin code plus 4 jump stitches The value of sequin B C is 6 we use 1 sequin code plus 5 jump stitches The value of sequin A B C is 7 we use 1 sequin code plus 6 jump stitches The value of sequin D is 8 we use 1 sequin code plus 7 jump stitches The value o...

Page 116: ...sequin B designing as an example 1 Open any design making software Firstly we zoom in the blank to certain scale it is for easily inputting sequins in a same place and enter sequin status 2 Input a sequin 3 Since the value of sequin B is 2 we should put 2 sequins in here which means we have to add another sequin ...

Page 117: ...BECS 528 Computerized Embroidery Machine s Manual 4 Continue to type in other single stitches 5 You can see stitch list shows 2 sequins as the following image 6 Select all stitches 7 Making Motif group is JP name is JP B 8 Input two reference points ...

Page 118: ...Appendix Ⅲ Make Special Multi Sequin Design BECS 528 Computerized Embroidery Machine s Manual 113 3 Single needle multi sequin you can use Stitch form Motif Apply Then manual stitch to finish entering ...

Page 119: ...ECS 528 Computerized Embroidery Machine s Manual 4 Others curve can apply trace too 1 Click sequin button to enter sequin status this is to ensure all the curve section have sequin it is of importance Input the curve as the following 2 Select a target ...

Page 120: ...Appendix Ⅲ Make Special Multi Sequin Design BECS 528 Computerized Embroidery Machine s Manual 115 3 Set target properties and select related trace 4 Multi sequin input is finished ...

Page 121: ...ery Machine s Manual 5 Make alternative sequin design This is to realize the embroidery of different sequin alternatively For instance alternative A1B1 embroidery can realize embroidery effect of A B A B 1 Firstly you should make the alternative motif the A1B1 as shown in below ...

Page 122: ...n 3MM A base 5MM B base and 5MM AB base While the other design uses 4MM and 6 75MM then the design data base should contain 4MM A 6 75MM B and 6 75MM AB If there are three sequin delivery devices A B and C and A design document uses 3MM 4MM and 6 75MM the design data base should contain 3MM A base 4MM B base 4MM AB base 6 75MM C base 6 75MM AC base 6 75MM BC base and 6 75MM ABC base While the othe...

Page 123: ...t we can change the original sequin code to multi sequin code 1 If you want to change the first sequin code to A B sequin code you need to locate to that stitch first its character is to put down the sequin 2 Right click insert jump stitch twice to insert two jump stitches after the original sequin code 3 You can see the stitch list as the following image The first sequin is overlap A B the second...

Page 124: ...upervision Check the current status on or off of the entire embroidery machines check the detailed information of one embroidery machine including embroidery parameters mechanical parameters and so on 2 Embroidery Design Management Input the local designs classify the designs check the designs transfer the designs to the embroidery machine check or delete the designs in memory of embroidery machin...

Page 125: ...oard Use direct network cable to realize network connection 2 Network Port Type This type is to realize the network function by connecting the PC to network port directly The cross network cable is needed for connection 4 Procedures for Installation Debugging 1 Ensure the connections of mother board hub Dahao network connection converter embroidery machine computer serial port or network port are ...

Page 126: ...ith EmbNetServer This address can be found in the display window of EmbNetServer EmbNetServer installation and use refer to the CD information with embroidery machine 4 Server port No This parameter value is the port number used by EmbNetServer The number can be found in the display window of EmbNetServer 5 IP address of embroidery machine Set the IP address of embroidery machine when it s linked ...

Page 127: ...aight through cable Connection Pin number 1 2 3 4 5 6 7 8 Pin color orange white orange green white blue blue white green brown white brown Shown in the following picture One terminal The other terminal Usage a Link switch or HUB to router b Link computer including server and workstation to switch or HUB 2 Making crossover cable 1 3 2 6 crossover connection Twisted pair cable has 4 pairs of pins 8...

Page 128: ...and switch c Connection between HUB and HUB d Direct connection between 2 PCs NIC to NIC e Connection between interfaces of Routers f Connection between ADSL Modem Ethernet interface and NIC of PC 8 Notes for network setting parameters 1 MAC address In physical transmission of network bottom level the computers are recognized by physical address MAC So it s necessary to keep the uniqueness of MAC ...

Page 129: ...s Each integer is in fact composed of 8 binary numbers So the maximum of each integer is 255 and the minimum is 0 3 Structure and classification of IP The four numbers of IP address can be divided into 2 parts One is network number for marking the network Another is computer number for marking the specific machine in one network IP addresses are divided into 3 kinds A B and C A the first number re...

Page 130: ...bine to tell in which network the computer is So the subnet mask is very important If it s wrong it will get the wrong network address Therefore the same network number must be set with the same subnet mask 4 Gateway It s the IP address of the router which is in the same subnet of the computer As in the followed picture if one data packet is to be transmitted to a computer in network 2 this data p...

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