background image

Oil change

DANGER

In case the vacuum pump has conveyed gases that have been
contaminated with harmful foreign materials, the oil will also be
contaminated.

Danger to health during the change of contaminated oil.

Danger to the environment.

Wear protective equipment during the change of contaminated oil.

Contaminated oil is hazardous waste and must be disposed of
separately in compliance with applicable regulations.

Draining used oil

NOTE

: After switching off the vacuum pump at normal operating

temperature wait no more than 20 minutes before the oil is drained.

l

Make sure that the vacuum pump is switched off and cannot
accidentally be switched on again

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Make sure that the vacuum pump is vented to atmospheric
pressure

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Put a drain tray underneath the oil drain plugs (ODP)

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Remove the oil drain plugs (ODP)

l

Carefully remove the drain plugs

l

Drain the oil

l

Because of wear and tear on the seals replace the current drain
plugs with new ones

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Check that no metal swarf sticks to the magnet of the drain plug,
clean if necessary

l

Refit the oil drain plugs and tighten up

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Dispose of the used oil in compliance with applicable regulations

CAUTION

Because the ends of the drain plugs are magnetic, metal swarf can
stick to them. Always clean away this swarf when removing the
drain plugs.

Because of wear and tear of the seals, it is recommended to replace
the drain plugs whenever the oil is changed.

Filling in new oil

l

Prepare the quantity of oil needed (see “Oil type/ quantity”).

WARNING

The use of chemically contaminated or polluted oil can lead to
hazardous pump conditions which could cause personal injury.

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses on the vacuum pump.

l

Make sure that the drain plugs have been fitted properly and that
they do not leak.

CAUTION

Only fill in oil through the oil filler opening.

l

Unscrew the oil filler cap (OFP).

l

Fill in oil up to the middle of the oil sight glass.

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glasses.

l

Make sure that the seals of the filler cap are not damaged and that
they sit properly. Replace them if necessary.

l

Screw on the filler cap again.

Checking the cooling liquid

Checking the level of the cooling liquid

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally.

l

Check the level of the cooling liquid with the measuring scale
located under the filler (CLF) or with a ruler.

The level of the cooling liquid in the expansion vessel (EV) may never
exceed 5 mm seen from the bottom of the vessel.

If the level does not reach the MIN marking:

u

Top up with cooling liquid (see “Refilling cooling liquid”).

If the level exceeds the MAX marking:

u

Drain the cooling liquid (see “Draining the cooling liquid”).

Refilling cooling liquid

NOTE

: Cooling liquid does not normally have to be refilled outside the

recommended change intervals. A drop in the level of the liquid
indicates a malfunction (see “Troubleshooting”).

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally.

l

Unscrew the filler cap for the cooling liquid.

Filling in cooling liquid

l

Prepare the quantity of cooling liquid needed (see “Cooling liquid
type/ quantity”).

NOTE

: The quantity of cooling liquid specified is of informative nature

only. Check the level of the cooling liquid at the liquid level indicator
located under the filler (CLF) or with a measuring scale.

l

Make sure that the drain plug sits properly and does not leak.

l

Unscrew the filler cap (CLF) on the expansion vessel.

l

Fill in cooling liquid.

l

Make sure that the level of the cooling liquid lies between the MIN
and MAX markings of the liquid level indicator.

l

Make sure that the seals of the filler cap are not damaged and that
they sit properly. Replace them if necessary.

l

Screw on the filler cap (CLF) again.

Draining the cooling liquid

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally.

l

Place a container under the drain plug (CLD).

l

Unscrew the drain plug (CLD).

l

Drain the cooling liquid.

When cooling liquid stops running out:

Maintenance

NS 0070-0160 C

Page 14

0870570353 (En)

Filler cap

Max

Summary of Contents for COBRA NS 0070-0160 C

Page 1: ...allation and Maintenance Instructions Screw Vacuum Pumps COBRA NS 0070 0160 C Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870570353 181017 Original instructions Modifications reser...

Page 2: ...d oil 14 Filling in new oil 14 Checking the cooling liquid 14 Checking the level of the cooling liquid 14 Refilling cooling liquid 14 Filling in cooling liquid 14 Draining the cooling liquid 14 Checki...

Page 3: ...water flow meter OFP Oil filler plug OSG Oil sight glass ODP Oil drain plug GC Nitrogen connection option DGR Nitrogen regulating valve option FIS 02 Nitrogen flow meter option PMR Unblocking screw fo...

Page 4: ...be combined with a Busch booster pump i e type WY 0500 C Cooling The vacuum pump is cooled by a cooling water circuit in the cylinder 4 indirect cooling A temperature probe mounted in the cylinder of...

Page 5: ...cognise these instructions by the signal words DANGER WARNING and CAUTION which are defined as follows DANGER Disregard of this safety instruction will always result in death serious injuries or sever...

Page 6: ...kaging can attack synthetic surfaces and surfaces of other elastomers If in doubt please contact your nearest distributor VCI packaging provides several years of protection against corrosion even unde...

Page 7: ...or solid particles can lead to the destruction of the vacuum pump If the sucked gas contains dusts or solid foreign bodies u Make sure that a suitable filter or protective screen is installed at the...

Page 8: ...doubts contact your Busch representative Installation Assembly l Make sure that the necessary installation instructions are followed l Fasten or install the pump at its final installation site Electr...

Page 9: ...stopping of the vacuum pump when the flow drops below 2 l min The cooling water flow is factory set on 2 5 l min and can be adjusted at the regulating valve CWR This water circuit is used to cool the...

Page 10: ...s l Stop the vacuum pump and wait a few minutes l Make sure that the oil level still lies between the MIN and MAX markings on the oil sight glasses If the oil level is below the MIN marking u Fill in...

Page 11: ...een atmospheric and ultimate pressure CAUTION The surface temperature of the vacuum pump can exceed 70 C when the vacuum pump is in operation Risk of burns The vacuum pump may not be touched when it i...

Page 12: ...off the nitrogen supply l Shut off the cooling water supply Maintenance DANGER In case the vacuum pump has conveyed gases that have been contaminated with foreign materials that are dangerous to heal...

Page 13: ...t the water outlet CWo and then the water inlet CWi and nitrogen connection GC l Switch on the main power supply l Make sure that the Installation prerequisites are followed l Switch on the vacuum pum...

Page 14: ...e oil level lies between the MIN and MAX markings on the oil sight glasses l Make sure that the seals of the filler cap are not damaged and that they sit properly Replace them if necessary l Screw on...

Page 15: ...a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of contamination must be documented in a declaration of decontamination Declaration of...

Page 16: ...ion regulations Begin dismantling the vacuum pump CAUTION Wear protective clothing when carrying out dismantling work u Dispose of the vacuum pump as scrap metal Dispose of the individual parts of the...

Page 17: ...d protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the name plate Correct if necessary In case of high ambient te...

Page 18: ...uit and adjust the flow if necessary Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas...

Page 19: ...hemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative natur...

Page 20: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use NS 0070 0160 C 4 litres CAUTION The proportion of pure glycol and water fo...

Page 21: ...V Y 480 V A A A A 17 2 15 8 9 9 9 1 27 21 15 4 12 0 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 62 68 Ambient temperature C F 0 40 32...

Page 22: ...g the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazar...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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