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Product description

Use

The COBRA NS vacuum pumps are designed for use in the field of
industrial applications and similar industries.

They can be used to draw gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and
national safety regulations and that all applicable safety measures
are followed.
All product-specific safety regulations must be observed.

Corrosion inside the compression chamber can reduce the pump
peformance and its lifetime. Therefore the chemical compatibility of the
process gases with the pump component materials should be checked.
In doubt, please contact your Busch representative.

Pump component materials with process gas contact:

ductile cast iron

 polytetrafluoroethylene (PTFE)

fluoroelastomer (FKM/ FPM)

steel/ stainless steel

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the process.

The temperature of the drawn gas depends on the inlet pressure. The
lower the inlet pressure (Pa) is, the higher the temperature of the
drawn gas can be (TGas). Following values apply:

Pa < 50 mbar, TGas < 200°C

Pa > 50 mbar, TGas < 70°C

The vacuum pump is designed for use in an environment which is
non-explosive.

Max. permissible number of startings per hour: 6.

As far as temperature is concerned, the pump is suitable for continuous
duty at any inlet pressure between atmospheric pressure and ultimate
pressure.

Operating principle

The COBRA NS vacuum pumps are vacuum pumps with cooling water
and nitrogen circuits (optional).

The COBRA NS screw vacuum pumps work by the principle of screw
pumps. Two parallel screws (7) rotate in opposite directions in the
pump body. Entering gases are trapped between the flights of the
screws and the pump body. The gases are conveyed by the rotation of
the screws to the exhaust, where they are discharged.

The COBRA NS screw vacuum pumps is driven by a water-cooled
motor.

The COBRA NS screw vacuum pumps can be combined with a Busch
booster pump, i.e. type WY 0500 C.

Cooling

The vacuum pump is cooled by

a cooling water circuit in the cylinder (4) (indirect cooling). A
temperature probe mounted in the cylinder of the pump regulates
a thermostatically controlled valve (TV). The water flow is
regulated by setting of the valve from position 0 (cold) to position
4 (warm). The setting depends on the vacuum application.
Use of a higher setting is recommended for the thermostatically
controlled valve to prevent re-sublimation or condensation inside
the pump.

CAUTION

Changing from position 0 to position 4 or vice versa must take place
in steps. The pump must stabilise after every change in setting.
Never switch directly from position 0 to position 4 or vice versa.

a cooling water circuit in the motor and in the drive housing (4)
(direct cooling). The cooling water flow is factory set on 2 l/min
and can be adjusted at the regulating valve CWR. This water circuit
is used to cool the motor and the oil.

filling of a cooling liquid (water-glycol mixture) in the water
chambers (6).

NOTE

: The NS 0070-0160 C vacuum pumps are always delivered

without oil, without cooling water and without cooling liquid.
Operation without these coolants can result in damage to the vacuum
pump.

Nitrogen system (option)

The nitrogen system performs two main functions

the nitrogen is used as dilution gas. The nitrogen flow is factory set
to 18 SLM and can be adjusted at the regulating valve DGR
according to the application. The nitrogen is injected into the
compression chamber. Dilution leads to an improvement in the
function of the screws particularly when drawing corrosive gases.

the nitrogen is used as sealing gas. The nitrogen is injected into the
intermediate chamber (5) to keep process gas out of the gearbox.

To set the nitrogen pressure of 1,5 bar recomended (max. 3 bar) at
the inlet, a manometer and a nitrogen regulating valve are necessary
to install on the vacuum pump.

Safety valve

The safety valve (SV) prevents excessively high pressure in the
expansion vessel (EV), relief pressure: 6 bar.

A silencer (SI) (optional accessory) at the exhaust reduces the noise
emission of the pump.

Product description

NS 0070-0160 C

Page 4

0870570353 (En)

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Inlet

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Discharge

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Oil

4

Cooling water

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Barrier gas

6

Cooling liquid

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Screw rotors

Summary of Contents for COBRA NS 0070-0160 C

Page 1: ...allation and Maintenance Instructions Screw Vacuum Pumps COBRA NS 0070 0160 C Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870570353 181017 Original instructions Modifications reser...

Page 2: ...d oil 14 Filling in new oil 14 Checking the cooling liquid 14 Checking the level of the cooling liquid 14 Refilling cooling liquid 14 Filling in cooling liquid 14 Draining the cooling liquid 14 Checki...

Page 3: ...water flow meter OFP Oil filler plug OSG Oil sight glass ODP Oil drain plug GC Nitrogen connection option DGR Nitrogen regulating valve option FIS 02 Nitrogen flow meter option PMR Unblocking screw fo...

Page 4: ...be combined with a Busch booster pump i e type WY 0500 C Cooling The vacuum pump is cooled by a cooling water circuit in the cylinder 4 indirect cooling A temperature probe mounted in the cylinder of...

Page 5: ...cognise these instructions by the signal words DANGER WARNING and CAUTION which are defined as follows DANGER Disregard of this safety instruction will always result in death serious injuries or sever...

Page 6: ...kaging can attack synthetic surfaces and surfaces of other elastomers If in doubt please contact your nearest distributor VCI packaging provides several years of protection against corrosion even unde...

Page 7: ...or solid particles can lead to the destruction of the vacuum pump If the sucked gas contains dusts or solid foreign bodies u Make sure that a suitable filter or protective screen is installed at the...

Page 8: ...doubts contact your Busch representative Installation Assembly l Make sure that the necessary installation instructions are followed l Fasten or install the pump at its final installation site Electr...

Page 9: ...stopping of the vacuum pump when the flow drops below 2 l min The cooling water flow is factory set on 2 5 l min and can be adjusted at the regulating valve CWR This water circuit is used to cool the...

Page 10: ...s l Stop the vacuum pump and wait a few minutes l Make sure that the oil level still lies between the MIN and MAX markings on the oil sight glasses If the oil level is below the MIN marking u Fill in...

Page 11: ...een atmospheric and ultimate pressure CAUTION The surface temperature of the vacuum pump can exceed 70 C when the vacuum pump is in operation Risk of burns The vacuum pump may not be touched when it i...

Page 12: ...off the nitrogen supply l Shut off the cooling water supply Maintenance DANGER In case the vacuum pump has conveyed gases that have been contaminated with foreign materials that are dangerous to heal...

Page 13: ...t the water outlet CWo and then the water inlet CWi and nitrogen connection GC l Switch on the main power supply l Make sure that the Installation prerequisites are followed l Switch on the vacuum pum...

Page 14: ...e oil level lies between the MIN and MAX markings on the oil sight glasses l Make sure that the seals of the filler cap are not damaged and that they sit properly Replace them if necessary l Screw on...

Page 15: ...a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of contamination must be documented in a declaration of decontamination Declaration of...

Page 16: ...ion regulations Begin dismantling the vacuum pump CAUTION Wear protective clothing when carrying out dismantling work u Dispose of the vacuum pump as scrap metal Dispose of the individual parts of the...

Page 17: ...d protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the name plate Correct if necessary In case of high ambient te...

Page 18: ...uit and adjust the flow if necessary Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas...

Page 19: ...hemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative natur...

Page 20: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use NS 0070 0160 C 4 litres CAUTION The proportion of pure glycol and water fo...

Page 21: ...V Y 480 V A A A A 17 2 15 8 9 9 9 1 27 21 15 4 12 0 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 62 68 Ambient temperature C F 0 40 32...

Page 22: ...g the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazar...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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