background image

l

Screw on the filler cap (CLF) for the cooling liquid.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

l

Measure the working current of the motor and save it as reference
value for all future maintenance and repair work.

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions
specified here.

If these conditions are not met, there is a risk of damage to or total
destruction of the vacuum pump and its components!

The vacuum pump may only be operated under the conditions
specified below.

The COBRA NS vacuum pumps are designed for use in industrial
applications and similar industries.

Maximum permissible inlet pressure: atmospheric pressure

l

Make sure that the maximal counterpressure at the discharge of
0,2 bar is never exceeded. If there is a risk of obstruction of
exhaust lines, a permanent discharge pressure monitoring is
recommended.

They can be used to draw gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and
national safety regulations and that all applicable safety measures
are followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the process.

The temperature of the sucked gas depends on the inlet pressure. The
lower the inlet pressure (Pa) is, the higher the temperature of the
drawn gas can be (TGas). The following values apply:

Pa < 50 mbar, TGas < 200°C

Pa > 50 mbar, TGas < 70°C

The vacuum pump is designed for use in an environment which is
potentially non-explosive environment.

Max. permissible number of startings per hour: 6.

As far as temperature is concerned, the pump is suitable for continuous
duty at any inlet pressure between atmospheric and ultimate pressure.

CAUTION

The surface temperature of the vacuum pump can exceed 70°C
when the vacuum pump is in operation.

Risk of burns!

The vacuum pump may not be touched when it is in operation. If
touching the pump is unavoidable, wait until the surface
temperature has cooled down or wear protective gloves.

CAUTION

The intensity of the noise of the vacuum pump is higher within a
certain area of the pump.

Risk of hearing damage!

Users must wear ear protection when spending a longer period of
time in the vicinity of a non-insulated vacuum pump.

CAUTION

The COBRA NS vacuum pumps are always delivered without oil,
without cooling water and without cooling liquid.

Operation without oil will result in damage to the vacuum pump!

Operation without coolants will result in damage to the vacuum
pump!

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

CAUTION

The cooling water flow, which is checked by the flowmeter FIS-/01,
must be at least 2 l/min regardless of the position of the
thermostatical valve TV.

l

Make sure that all caps, safeguards and similar covers are
mounted.

l

Make sure that the protective device will not be disconnected.

l

Make sure that the inlet and outlet for the cooling air are not
covered any way.

l

Make sure that the system does not leak. Leakages of dangerous
substances must be prevented.

l

Make sure that the “Installation prerequisites” are followed and
ensure that adequate cooling is provided.

The following must be noted when the pump is shut down for a longer
period of time:

CAUTION

If there is a risk of frost, all the cooling water must be drained out of
the vacuum pump if the pump is shut down for a longer period of
time!

Drain the cooling liquid.

u

Unscrew the drain plug (CLD) for the cooling liquid.

u

Drain the cooling liquid completely.

u

Screw on the drain plug for the cooling liquid again.

u

Collect the cooling liquid and recycle it or dispose of it
according to local or national regulations.

Drain the cooling water.

u

Disconnect the cooling water inlet and outlet lines.

u

Drain the cooling water completely.

NS 0070-0160 C

Installation and Commissioning

0870570353 (En)

Page 11

Filler cap

Max

Summary of Contents for COBRA NS 0070-0160 C

Page 1: ...allation and Maintenance Instructions Screw Vacuum Pumps COBRA NS 0070 0160 C Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870570353 181017 Original instructions Modifications reser...

Page 2: ...d oil 14 Filling in new oil 14 Checking the cooling liquid 14 Checking the level of the cooling liquid 14 Refilling cooling liquid 14 Filling in cooling liquid 14 Draining the cooling liquid 14 Checki...

Page 3: ...water flow meter OFP Oil filler plug OSG Oil sight glass ODP Oil drain plug GC Nitrogen connection option DGR Nitrogen regulating valve option FIS 02 Nitrogen flow meter option PMR Unblocking screw fo...

Page 4: ...be combined with a Busch booster pump i e type WY 0500 C Cooling The vacuum pump is cooled by a cooling water circuit in the cylinder 4 indirect cooling A temperature probe mounted in the cylinder of...

Page 5: ...cognise these instructions by the signal words DANGER WARNING and CAUTION which are defined as follows DANGER Disregard of this safety instruction will always result in death serious injuries or sever...

Page 6: ...kaging can attack synthetic surfaces and surfaces of other elastomers If in doubt please contact your nearest distributor VCI packaging provides several years of protection against corrosion even unde...

Page 7: ...or solid particles can lead to the destruction of the vacuum pump If the sucked gas contains dusts or solid foreign bodies u Make sure that a suitable filter or protective screen is installed at the...

Page 8: ...doubts contact your Busch representative Installation Assembly l Make sure that the necessary installation instructions are followed l Fasten or install the pump at its final installation site Electr...

Page 9: ...stopping of the vacuum pump when the flow drops below 2 l min The cooling water flow is factory set on 2 5 l min and can be adjusted at the regulating valve CWR This water circuit is used to cool the...

Page 10: ...s l Stop the vacuum pump and wait a few minutes l Make sure that the oil level still lies between the MIN and MAX markings on the oil sight glasses If the oil level is below the MIN marking u Fill in...

Page 11: ...een atmospheric and ultimate pressure CAUTION The surface temperature of the vacuum pump can exceed 70 C when the vacuum pump is in operation Risk of burns The vacuum pump may not be touched when it i...

Page 12: ...off the nitrogen supply l Shut off the cooling water supply Maintenance DANGER In case the vacuum pump has conveyed gases that have been contaminated with foreign materials that are dangerous to heal...

Page 13: ...t the water outlet CWo and then the water inlet CWi and nitrogen connection GC l Switch on the main power supply l Make sure that the Installation prerequisites are followed l Switch on the vacuum pum...

Page 14: ...e oil level lies between the MIN and MAX markings on the oil sight glasses l Make sure that the seals of the filler cap are not damaged and that they sit properly Replace them if necessary l Screw on...

Page 15: ...a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of contamination must be documented in a declaration of decontamination Declaration of...

Page 16: ...ion regulations Begin dismantling the vacuum pump CAUTION Wear protective clothing when carrying out dismantling work u Dispose of the vacuum pump as scrap metal Dispose of the individual parts of the...

Page 17: ...d protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the name plate Correct if necessary In case of high ambient te...

Page 18: ...uit and adjust the flow if necessary Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas...

Page 19: ...hemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative natur...

Page 20: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use NS 0070 0160 C 4 litres CAUTION The proportion of pure glycol and water fo...

Page 21: ...V Y 480 V A A A A 17 2 15 8 9 9 9 1 27 21 15 4 12 0 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 62 68 Ambient temperature C F 0 40 32...

Page 22: ...g the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazar...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

Reviews: