background image

The vacuum pump is intended for use in a potentially non-explosive
environment.

As far as temperature is concerned, the vacuum pump is suitable for
evacuation of a 300 liters tank. The vacuum pump is not suitable for
continuous duty at a pressure more or equal than 150 (hPa) mbar.
Caution, the operating cycle of 150 (hPa) mbar must not exceed more
than 5 min.
For other applications, contact your Busch representative.
- Maximum inlet pressure: 1 bar (abs).
- With pump running at full speed, do not expose to inlet pressure
> 300 (hPa) mbar.

The vacuum pump is tight down to ultimate pressure.

CAUTION

The surface temperature of the vacuum pump can exceed 50 °C
when the vacuum pump is in operation.

Danger of burns!

The vacuum pump may not be touched when it is in operation. If
touching the pump is unavoidable, wait until the surface
temperature has cooled down or wear protective gloves.

CAUTION

The intensity of the noise of the vacuum pump is higher within a
certain area of the pump.

Risk of hearing damage.

Users must wear ear protection when spending a longer period of
time in the vicinity of a non-insulated vacuum pump.

CAUTION

The COBRA BC 0101 G vacuum pumps are always delivered
without oil and without cooling water.

Operation without oil will result in damage to the vacuum pump!

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

CAUTION

The cooling water flow, which is checked by the flowmeter CWM,
must be at least 1 l/min.

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the safeguards are switched on

l

Make sure that the inlet and outlet for the cooling air are not
covered or closed and that the flow of cooling air is not impaired in
any way

l

Make sure that the system does not leak. Leakages of dangerous
substances must be prevented

l

Make sure that the “Necessary installation instructions” are
followed and especially that adequate cooling is ensured

The following must be noted when the pump is shut down for a longer
period of time:

CAUTION

If there is a risk of frost, all the cooling water must be drained out

of the vacuum pump if the pump is shut down for a longer period
of time!

Drain the cooling water

u

Pull off the connections for the inlet and outlet of the cooling
water

u

Drain the cooling water completely

u

If necessary, drain the cooling water with the help of
compressed air to prevent any risk of frost or corrosion

Switching the vacuum pump on/ off

First start-up of the system

l

Make sure that the “Necessary installation instructions” are
followed

l

Make sure that the cooling water flow is set correctly

The cooling water flow is factory set on 1 l/min and can be
adjusted at the regulating cock CWR. This water circuit is used to
cool the motor of the NW pump and also the body of the pump.

l

Switch on the vacuum pump

l

Make sure that the system does not leak

If the system is equipped with a solenoid gate valve at the intake:

u

Open the solenoid gate valve

Switching the system off

If the system is equipped with a solenoid gate valve at the intake:

u

Close the solenoid gate valve

l

Switch off the vacuum pump

l

Shut off the cooling water supply

If the system is equipped with a solenoid gate valve in the cooling
water circuit:

u

Close the solenoid gate valve

l

Make sure that the system is currentless

Maintenance

DANGER

In case the vacuum pump has conveyed gases that have been con-
taminated with foreign materials that are dangerous to health, the
oil and condensates will also be contaminated.

These foreign materials can infiltrate the pores, recesses and other
internal spaces of the vacuum pump.

Danger to health when the vacuum pump is dismantled.

Danger to environment.

Always wear protective clothing when carrying out maintenance
work.

Before any maintenance work, the inlet and outlet piping as well as
the vacuum pump itself must be flushed with nitrogen.

CAUTION

Only authorised personnel may carry out dismantling work on the
vacuum pump. Before work begins, the operator of the vacuum
pump must fill in a form or a “Declaration Regarding Contamination
of Equipment and Components” that provides information on
possible dangers and appropriate measures.
If this form has not been filled in completely and signed, the
vacuum pump may not be dismantled.

CAUTION

Before maintenance work is started, a safety area of at least 610
[mm] around the machine must be set up.

BC 0101 G

Maintenance

0870704904 (En)

Page 13

Summary of Contents for COBRA BC 0101 G

Page 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Page 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Page 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Page 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Page 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Page 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Page 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Page 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Page 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Page 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Page 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Page 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Page 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Page 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Page 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Page 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Page 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Page 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Page 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Page 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Page 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

Reviews: