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Power wiring connections

Power wiring connection

1

Phase L1

2

Phase L2

3

Phase L3

4

Ground

l

Protect the vacuum pump with the electrical device according to
the rated current of the vacuum pump

Power connector on vacuum pump back side

l

Make sure that the “Necessary installation instructions” are
followed

l

Fasten or install the pump at its final installation site

Electrical connection

WARNING

Risk of electrocution, risk of damage.

Electrical installation must be performed by a suitably qualified
electrician who knows and follows the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
- IEC Report 664 or DIN VDE 0110,
- VBG 4 or corresponding national regulations on accident
prevention

CAUTION

Check the connection of the motor inside the terminal box 

according to the circuit diagram.

Risk of damage to the motor!

Motor of screw pump COBRA BC 0101 G is connected at factory.

l

Connect supply cable on the female connection (EC) of the
vacuum pump

Equipment connections (with options)

Connection of the lines/ pipes

l

Connect the intake lines

l

Connect the discharge lines

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the inlet and outlet for the cooling air are not
covered or closed and that the flow of cooling air is not impaired in
any way

Oil filling

The COBRA BC 0101 G vacuum pumps are always delivered without
oil (see the chapter “Oil types” for information on the recommended
oils).

l

Prepare the quantity of oil specified in the table “Oil quantity”

Oil filling

BC 0101 G

Oil type

Oil capacity [Liter]

0,12

Busch YLC 250 B,

 

Art.

No. 0831

131 400

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the oil
sight glass (OSG) on the vacuum pump.

BC 0101 G

Installation and start-up

0870704904 (En)

Page 11

Phase  1

Phase  2

Phase  3

Ground

Lock

1

  

LCD connection (RJ45)

2

   I

nterface connection (50 poles) (option)

3 Analog control interface (9 poles) (option)
4 Ethernet Network connection (Busch or Customer

 Monitoring System) (option)

CAUTION

The transformer voltage (in the electrical box) must be in
accordance with the supply voltage of the machine.

Emergency Stop Switch

 (ESS

)

 kit (N°0985800611) 

Male SUB-D 50 poles 

connector for 

Customer 

Tool Interface

Emergency 

Stop Switch

(

ESS

)

Female SUB-D 

50 poles plug 

An Emergency Stop Switch (ESS) kit (N°0985800611) is connected to 
the Tool Interface of the vacuum pump COBRA BC 0101 G.
When activated, the Emergency Stop Switch (ESS) plug stops the 
vacuum pump.

1

LAPP

2

HARTING

3

4

HARTING
HARTING

#

Supplier

Part description

Part number

Single Entry cable gland

Han-Modular Compact top entry M25

Han C axial module female 2,5-8mm

0914 001 0311

0914 003 2701

1914 001 0401

53112030

Han-Modular Compact carrier hood

2

1

2

3

4

 Suitable power cable size : 2.5sq ~ 6.0sq

Installation

Mounting

Summary of Contents for COBRA BC 0101 G

Page 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Page 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Page 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Page 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Page 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Page 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Page 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Page 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Page 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Page 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Page 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Page 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Page 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Page 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Page 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Page 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Page 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Page 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Page 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Page 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Page 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

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