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5
VI. Electrical
A.
General.
Install wiring and electrically ground boiler
in accordance with authority having jurisdiction or, in
the absence of such requirements, follow the
National
Electrical Code
, NFPA 70, and/or CSA C22.1 Electrical
Code.
B.
A separate electrical circuit must be
run from
the main electrical service with an over-current
device/disconnect in the circuit. A service switch is
recommended and may be required by some local
jurisdictions. Install the service switch in the line
voltage “Hot” leg of the power supply. Locate the
service switch such that the boiler can be shut-off
without exposing personnel to danger in the event of
an emergency. Connect the main power supply and
ground to the three (3) boiler wires (black, white and
green) located in the junction box at the inside top of
the boiler jacket. If a low water cutoff is to be used,
connect the low water cutoff so that all 120V power
to boiler is interrupted if the low water cutoff’s switch
opens.
C.
Refer to
Figures 28 and 29 for details on the internal
boiler wiring.
DANGER
Positively assure all electrical connections are unpowered before attempting installation or service of
electrical components or connections of the boiler or building. lock out all electrical boxes with padlock
once power is turned off.
WARNING
Failure to properly wire electrical connections to the boiler may result in serious physical harm.
Electrical power may be from more than one source. Make sure all power is off before attempting any
electrical work.
Each boiler must be protected with a properly sized over-current device.
Never jump out or make inoperative any safety or operating controls.
The wiring diagrams contained in this manual are for reference purposes only. Each boiler is shipped with
a wiring diagram attached to the front door. Refer to this diagram and the wiring diagram of any controls
used with the boiler. Read, understand and follow all wiring instructions supplied with the controls.
NOTICE
All wire, wire nuts, controls etc. are installer supplied unless otherwise noted.
NOTICE
This boiler is equipped with a high water temperature limit located inside the internal wiring of the boiler.
This limit provides boiler shutdown in the event the boiler water temperature exceeds the set point of the
limit control. Certain Local Codes require an additional water temperature limit. In addition, certain types
of systems may operate at temperatures below the minimum set point of the limit contained in the boiler.
If this occurs, install an additional water temperature limit (Honeywell L4006 Aquastat) located in the system
piping as shown in the Water Piping and Trim Section of this manual. Wire as indicated in the Electrical
Section of this manual.
Summary of Contents for SCG
Page 5: ...Figure 2 Dimensions...
Page 13: ...13 Figure 4A Recommended Separate Horizontal Vent Air Intake Installation...
Page 14: ...14 Figure 4B Alternate Separate Horizontal Vent Air Intake Installation...
Page 15: ...15 Figure 5A Separate Horizontal Vent Air Intake Terminal Configuration SCG 3 thru 7...
Page 16: ...16 Figure 5B Separate Horizontal Vent Air Intake Terminal Configuration SCG 8 and 9...
Page 19: ...19 Figure 7 Attic Offset Figure 6 Vertical Vent Installation...
Page 22: ...22 Figure 9 Vertical Air Intake Piping...
Page 25: ...25 Figure 10 Combination Horizontal Vent Air Installation SCG 3 thru 6...
Page 26: ...26 Figure 11 Combination Horizontal Vent Air Terminal Installation SCG 3 thru 6...
Page 38: ...38 Figure 12 Recommended Separate Horizontal Vent Installation...
Page 39: ...39 Figure 13 Alternate Separate Horizontal Vent Installation...
Page 44: ...44 Figure 22 Optional Separate Horizontal 4 Vent Terminal Installation Indoor Air...
Page 48: ...48 Figure 25 Recommended Water Piping for Circulator Zoned Heating Systems...
Page 49: ...49 Figure 26 Recommended Water Piping for Zone Valve Zoned Heating Systems...
Page 54: ...54 Figure 28 Internal Boiler Wiring Schematic Diagram...
Page 57: ...57 Figure 30 System Wiring Schematic for Single Zone Space Heating Only...
Page 59: ...59 Figure 32 Circulator Zoned System Wiring Schematic...
Page 60: ...60 Figure 33 Zone Valve Zoned System Wiring Schematic...
Page 61: ...61 Figure 34 Different Manufacturer s Zone Valve Connections to Honeywell R8889...
Page 63: ...63 Figure 35 Modular Boiler Gas Piping...
Page 65: ...65 Figure 36 Operating Instructions...
Page 68: ...68 Figure 38 Troubleshooting Guide Honeywell Electronic Ignition Troubleshooting Guide...
Page 73: ...73 Figure 44 Flue and Burner Cleanout 1 Burner...
Page 75: ...75 THIS PAGE LEFT INTENTIONALLY BLANK...
Page 76: ...76...
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Page 94: ...94 SERVICE RECORD DATE SERVICE PERFORMED...