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50
V. Gas Piping
TABlE 5: GAS RATINGS
TABlE : SPECIFIC GRAVITy CORRECTION
FACTORS FOR NATURAl GAS
WARNING
Failure to properly pipe gas supply to boiler may
result in improper operation and damage to the
boiler or structure. Always assure gas piping is
absolutely leak free and of the proper size and
type for the connected load.
An additional gas pressure regulator may be
needed. Consult gas supplier.
A.
Size gas piping
. Design system to provide adequate gas
supply to boiler. Consider these factors:
1. Allowable pressure drop from point of delivery to
boiler. Maximum allowable system pressure is ½
psig. Actual point of delivery pressure may be less;
contact gas supplier for additional information.
Minimum gas valve inlet pressure is stamped on
the rating label located in the boiler’s vestibule
compartment.
2. Maximum gas demand. Refer to the boiler’s input
as printed on it’s rating label. Also consider existing
and expected future gas utilization equipment (i.e.
water heater, cooking equipment).
3. Length of piping and number of fittings. Refer to
Table 7 for maximum capacity of Schedule 40 pipe.
Table 8 lists equivalent pipe length for standard
fittings.
4. Corrections for the specific gravity of natural gas
can be found in Table 6.
For materials or conditions other than those listed
above, refer to
National Fuel Gas Code
, NFPA54/ANSI
Z223.1, or size system using standard engineering
methods acceptable to authority having jurisdiction.
NOTICE
SCG boilers built for altitudes greater than 4,999 feet above sea level need to be specially orificed to adjust for
changes in atmospheric conditions. The SCG boiler “H” Model has been certified to operate in atmospheric
conditions from 5,000 to 10,000 feet above sea level. Input is de-rated by 10% for applications at 5,000 feet
above sea level, and 0% for applications at 10,000 feet above sea levels. De-rate is based on % reduction
per 1000 feet.
The SCG boiler is available in two () altitude Models: The “S” Model 0 to 4,999 feet above sea level, and the
“h” Model 5,000 to 10,000 feet above sea level.
For applications above 10,000 feet, consult the manufacturer.
Boiler
Model
Number
Natural/LP
Maximum
Gas Pressure
(in. w.c.)
Minimum Natural
Gas Pressure
(in. w.c.)
Inlet to Gas Valve
Minimum LP
Gas Pressure
(in. w.c.)
Inlet to Gas Valve
Natural
Manifold
Pressure
(in. w.c.)
LP
Manifold
Pressure
(in. w.c.)
SCG-3
14
4.5
11.5
3.5
10.5
SCG-4
SCG-5
SCG-6
SCG-7
SCG-8
SCG-9
Specific
Gravity
Correction
Factor
Specific
Gravity
Correction
Factor
---
---
0.85
0.81
---
---
0.90
0.82
0.60
1.00
1.00
0.78
0.65
0.96
1.10
0.74
0.70
0.93
1.20
0.71
0.75
0.90
1.30
0.68
0.80
0.87
1.40
0.66
Summary of Contents for SCG
Page 5: ...Figure 2 Dimensions...
Page 13: ...13 Figure 4A Recommended Separate Horizontal Vent Air Intake Installation...
Page 14: ...14 Figure 4B Alternate Separate Horizontal Vent Air Intake Installation...
Page 15: ...15 Figure 5A Separate Horizontal Vent Air Intake Terminal Configuration SCG 3 thru 7...
Page 16: ...16 Figure 5B Separate Horizontal Vent Air Intake Terminal Configuration SCG 8 and 9...
Page 19: ...19 Figure 7 Attic Offset Figure 6 Vertical Vent Installation...
Page 22: ...22 Figure 9 Vertical Air Intake Piping...
Page 25: ...25 Figure 10 Combination Horizontal Vent Air Installation SCG 3 thru 6...
Page 26: ...26 Figure 11 Combination Horizontal Vent Air Terminal Installation SCG 3 thru 6...
Page 38: ...38 Figure 12 Recommended Separate Horizontal Vent Installation...
Page 39: ...39 Figure 13 Alternate Separate Horizontal Vent Installation...
Page 44: ...44 Figure 22 Optional Separate Horizontal 4 Vent Terminal Installation Indoor Air...
Page 48: ...48 Figure 25 Recommended Water Piping for Circulator Zoned Heating Systems...
Page 49: ...49 Figure 26 Recommended Water Piping for Zone Valve Zoned Heating Systems...
Page 54: ...54 Figure 28 Internal Boiler Wiring Schematic Diagram...
Page 57: ...57 Figure 30 System Wiring Schematic for Single Zone Space Heating Only...
Page 59: ...59 Figure 32 Circulator Zoned System Wiring Schematic...
Page 60: ...60 Figure 33 Zone Valve Zoned System Wiring Schematic...
Page 61: ...61 Figure 34 Different Manufacturer s Zone Valve Connections to Honeywell R8889...
Page 63: ...63 Figure 35 Modular Boiler Gas Piping...
Page 65: ...65 Figure 36 Operating Instructions...
Page 68: ...68 Figure 38 Troubleshooting Guide Honeywell Electronic Ignition Troubleshooting Guide...
Page 73: ...73 Figure 44 Flue and Burner Cleanout 1 Burner...
Page 75: ...75 THIS PAGE LEFT INTENTIONALLY BLANK...
Page 76: ...76...
Page 77: ...77...
Page 80: ...80...
Page 82: ...82...
Page 84: ...84...
Page 86: ...86...
Page 88: ...88...
Page 90: ...90...
Page 94: ...94 SERVICE RECORD DATE SERVICE PERFORMED...