
28
Figure 20: Safety Relief Valve Installation
Figure 21: Drain Piping Installation
D.
Install Drain Valve
in rear of Left End Section, Tapping
"G". See Figure 21. Components are located in Water
Trim Carton.
E.
Install Temperature-Pressure Gauge
. Components are
located in Water Trim Carton.
1. Standard Temperature - Pressure Gauge Piping. See
Figure 22.
a. Install 2" NPT x 10" lg. nipple with gauge tapping
into Supply Tapping "A". See Figure 3. Gauge
tapping should face forward.
b. Insert Temperature-Pressure Gauge. Tighten by
applying pressure to square shank on back of
gauge. DO NOT APPLY PRESSURE ON GAUGE
CASE since this may ruin gauge calibration.
2. Alternate Temperature-Pressure Gauge Piping. See
Figure 23.
a. Install 2 NPT x 10" Nipple into Supply Tapping
"A". See Figure 3.
b. Install 2 NPT x ¾ NPT x 2 NPT Tee (provided) or
2 NPT x 2 NPT x ¾ NPT Tee (installer furnished).
¾" NPT leg should face forward.
c. Install ¾ NPT x ¼ NPT Bushing.
d. Insert Temperature-Pressure Gauge. Tighten by
applying pressure to square shank on back of
gauge. DO NOT APPLY PRESSURE ON GAUGE
CASE since this may ruin gauge calibration.
F.
Connect system supply and return piping
to boiler. See
Figure 25. Also consult I=B=R Installation and Piping
Guides. Maintain minimum ½ inch clearance from hot
water piping to combustible materials.
1. If boiler is used in connection with refrigeration
systems, boiler must be installed with chilled medium
piped in parallel with heating boiler using
appropriate valves to prevent chilled medium from
entering boiler. See Figure 24. Also consult I=B=R
Installation and Piping Guides.
2. If boiler is connected to heating coils located in air
handling units where they may be exposed to
refrigerated air, boiler piping must be equipped with
flow control valves to prevent gravity circulation of
boiler water during cooling system operation.
3. Use boiler bypass if boiler is operated in system
which has a large volume or excessive radiation
where low boiler water temperatures may be
encountered (i.e. converted gravity circulation
system, etc.). See Figure 25.
4. A hot water boiler installed above radiation level
must be provided with a low water cutoff device as
part of installation.
5. A start-up strainer is recommended for practically all
modular installations (new and replacement alike) to
prevent system debris and sediment from ending up
in the boilers where it will inhibit heat transfer and
may eventually cause a cast iron section to crack
from overheating.
G.
Alliance Water Heater
(if used). Refer to Alliance
Installation, Operating and Service Instructions for
additional information. Install in same manner as space
heating zone.
Summary of Contents for 805B
Page 13: ...13 Figure 8 Jacket Assembly...
Page 14: ...14 Figure 9 EP OP Control Installation...
Page 17: ...17 Figure 10 Schematic Gas Piping 24V Standing Pilot 806B 807B...
Page 18: ...18 Figure 11 Main Gas Piping Intermittent Ignition EI...
Page 19: ...19 Figure 12 Schematic Pilot Piping Honeywell EI USA...
Page 20: ...20 Figure 13 Schematic Pilot Piping Honeywell EI Canada Natural Gas 805B 810B LP Gas 806B 807B...
Page 21: ...21 Figure 14 Schematic Pilot Piping Johnson EI USA...
Page 22: ...22 Figure 15 Schematic Pilot Piping Johnson EI Canada Natural Gas 805B 810B LP Gas 806B 807B...
Page 23: ...23 Figure 16 Schematic Gas Piping OP Control System 806B 810B...
Page 24: ...24 Figure 17 Schematic Gas Piping OP CSD 1 Control System 808B 810B...
Page 25: ...25 Figure 18 Schematic Gas Piping EP Control System Natural Gas Only 806B 810B...
Page 26: ...26 Figure 19 Schematic Gas Piping EP CSD 1 Control System 808B 810B...
Page 30: ...30 Figure 25 Recommended Boiler Piping for Circulator Zoned Heating Systems...
Page 39: ...39 Figure 31 Wiring Diagram Standing Pilot 24 USA and Canada Continuous Circulation...
Page 40: ...40 Figure 32 Wiring Diagram Standing Pilot 24V USA and Canada Intermittent Circulation...
Page 42: ...42 Figure 33 Wiring Diagram OP OP CSD 1 Ignition System Continuous Circulation...
Page 43: ...43 Figure 34 Wiring Diagram OP OP CSD 1 Ignition System Intermittent Circulation...
Page 45: ...45 Figure 35 Wiring Diagram Honeywell EI USA Continuous Circulation...
Page 46: ...46 Figure 36 Wiring Diagram Honeywell EI USA Intermittent Circulation...
Page 47: ...47 Figure 37 Wiring Diagram Honeywell EI Canada Continuous Circulation...
Page 48: ...48 Figure 38 Wiring Diagram Honeywell EI Canada Intermittent Circulation...
Page 50: ...50 Figure 39 Wiring Diagram Johnson EI USA Continuous Circulation...
Page 51: ...51 Figure 40 Wiring Diagram Johnson EI USA Intermittent Circulation...
Page 52: ...52 Figure 41 Wiring diagram Johnson EI Canada Continuous Circulation...
Page 53: ...53 Figure 42 Wiring Diagram Johnson EI Canada Intermittent Circulation...
Page 55: ...55 Figure 43 Wiring Diagram EP EP CSD 1 Ignition System USA Continuous Circulation...
Page 56: ...56 Figure 44 Wiring Diagram EP EP CSD 1 Ignition System USA Intermittent Circulation...
Page 60: ...60 Figure 49 Lighting Instructions 24V Standing Pilot...
Page 61: ...61 Figure 50 Operating Instructions EI...
Page 62: ...62 Figure 51 Lighting Instructions OP...
Page 63: ...63 Figure 52 Operating Instructions EP...
Page 71: ...71 Honeywell EI Trouble Shooting Guide...
Page 72: ...72 Johnson EI Trouble Shooting Guide...
Page 73: ...73...
Page 74: ...74 SERVICE RECORD DATE SERVICE PERFORMED...
Page 94: ...94...
Page 97: ...97...