
10
Figure 5: General Assembly (Knockdown Boilers)
on three sides (alcove) while maintaining
clearances shown in Figure 4.
F.
Move boiler to permanent location
by sliding or
walking. DO NOT DROP.
For Packaged Boiler proceed to Section IV: Trim and
Piping.
G.
Install Canopy
on section assembly. See Figure 5.
Canopy and hardware are located in Combination
Boiler Parts and Control Carton.
1. Position Canopy on top of Section Assembly.
Locate between end sections and sealing ledge on
front and back of each section.
2. Fasten each end with ¼" - 20 x 1" carriage bolts,
washers and nuts.
3. Seal between Canopy and Section Assembly with
furnace cement.
H.
Inspect joints between sections.
They were factory
sealed. If any openings resulted during shipment or
handling, reseal with furnace cement. Confirm tie rods
are only hand tight to allow for thermal expansion.
I.
Install Base Front Panel.
See Figure 5. Panel and
hardware located in Combination Boiler Parts and
Control Carton.
1. Attach Base Front Panel to Section Assembly using
¼" - 20 x 1¼" carriage bolts, washers and nuts.
2. Seal between top of Base Front Panel and Section
Assembly with furnace cement (shipped in
Combination Boiler Parts and Control Carton).
3. Seal between top of Base Rear Panel and Section
Assembly with furnace cement.
J.
Install Pilot/Main Burner Assembly.
See Figure 7.
Assembly is located in Combination Boiler Parts and
Control Carton. Verify assembly is properly located on
support bracket in Base Rear Panel, seated on Main
Burner Orifice, and secured with hitch pin clip.
K.
Attach Flame Roll-out Switch
to Burner Access
Panel. See Figure 6. Flame Roll-out Switch and
hardware are located in Combination Boiler Parts and
Control Carton. Flame Roll-out Switch is a single use
device - do not test with heat - switch cannot be reset.
Summary of Contents for 805B
Page 13: ...13 Figure 8 Jacket Assembly...
Page 14: ...14 Figure 9 EP OP Control Installation...
Page 17: ...17 Figure 10 Schematic Gas Piping 24V Standing Pilot 806B 807B...
Page 18: ...18 Figure 11 Main Gas Piping Intermittent Ignition EI...
Page 19: ...19 Figure 12 Schematic Pilot Piping Honeywell EI USA...
Page 20: ...20 Figure 13 Schematic Pilot Piping Honeywell EI Canada Natural Gas 805B 810B LP Gas 806B 807B...
Page 21: ...21 Figure 14 Schematic Pilot Piping Johnson EI USA...
Page 22: ...22 Figure 15 Schematic Pilot Piping Johnson EI Canada Natural Gas 805B 810B LP Gas 806B 807B...
Page 23: ...23 Figure 16 Schematic Gas Piping OP Control System 806B 810B...
Page 24: ...24 Figure 17 Schematic Gas Piping OP CSD 1 Control System 808B 810B...
Page 25: ...25 Figure 18 Schematic Gas Piping EP Control System Natural Gas Only 806B 810B...
Page 26: ...26 Figure 19 Schematic Gas Piping EP CSD 1 Control System 808B 810B...
Page 30: ...30 Figure 25 Recommended Boiler Piping for Circulator Zoned Heating Systems...
Page 39: ...39 Figure 31 Wiring Diagram Standing Pilot 24 USA and Canada Continuous Circulation...
Page 40: ...40 Figure 32 Wiring Diagram Standing Pilot 24V USA and Canada Intermittent Circulation...
Page 42: ...42 Figure 33 Wiring Diagram OP OP CSD 1 Ignition System Continuous Circulation...
Page 43: ...43 Figure 34 Wiring Diagram OP OP CSD 1 Ignition System Intermittent Circulation...
Page 45: ...45 Figure 35 Wiring Diagram Honeywell EI USA Continuous Circulation...
Page 46: ...46 Figure 36 Wiring Diagram Honeywell EI USA Intermittent Circulation...
Page 47: ...47 Figure 37 Wiring Diagram Honeywell EI Canada Continuous Circulation...
Page 48: ...48 Figure 38 Wiring Diagram Honeywell EI Canada Intermittent Circulation...
Page 50: ...50 Figure 39 Wiring Diagram Johnson EI USA Continuous Circulation...
Page 51: ...51 Figure 40 Wiring Diagram Johnson EI USA Intermittent Circulation...
Page 52: ...52 Figure 41 Wiring diagram Johnson EI Canada Continuous Circulation...
Page 53: ...53 Figure 42 Wiring Diagram Johnson EI Canada Intermittent Circulation...
Page 55: ...55 Figure 43 Wiring Diagram EP EP CSD 1 Ignition System USA Continuous Circulation...
Page 56: ...56 Figure 44 Wiring Diagram EP EP CSD 1 Ignition System USA Intermittent Circulation...
Page 60: ...60 Figure 49 Lighting Instructions 24V Standing Pilot...
Page 61: ...61 Figure 50 Operating Instructions EI...
Page 62: ...62 Figure 51 Lighting Instructions OP...
Page 63: ...63 Figure 52 Operating Instructions EP...
Page 71: ...71 Honeywell EI Trouble Shooting Guide...
Page 72: ...72 Johnson EI Trouble Shooting Guide...
Page 73: ...73...
Page 74: ...74 SERVICE RECORD DATE SERVICE PERFORMED...
Page 94: ...94...
Page 97: ...97...