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Tools are NOT insulated for use on or near 

energized conductors.  Use of these tools near 

energized conductors may lead to electrical 

shock, causing severe injury or death. 

 

 

Pinch point hazard.  Crimp ram operates at high 

speed and force and can cause severe personal 

injury.  Keep all body parts away from moving 

parts of the tool, especially the area  of the head 

and die holder during operation. 

 

Blade hazard.  Cutter blades move at high speed 

and force and can cause severe personal injury.  

Keep all body parts away from moving parts of 

the tool during operation.

 

Blade hazard.  Cutter blades have sharp edges 

that may cause personal injury while not in use 

or during blade replacement or installation.  Use 

caution and personal protective equipment when 

handling tool and blades.

 

Projectile hazard.  Cutter blades may break 

during operation due to stress cracks or 

misapplication.  Always carefully inspect blades 

before use to avoid serious personal injury. 

 

Projectile hazard.  Operator must clear all 

bystanders from the work area especially when 

cutting cable and rebar ends to avoid potential 

injury to bystanders.

 

Hydraulic  fluid  under  pressure.    Do  NOT  use 

any part of your body to locate a hydraulic leak.  

Escaping fluid under pressure can cause severe 

injury or death.  If injury results from escaping 

hydraulic fluid, seek immediate medical attention 

to avoid serious bodily injury.

  Do NOT over-reach while operating this tool.  

Loss of balance can cause serious personal 

injury or death.  Move closer to work area 

and securely support yourself and your work.  

ALWAYS keep proper footing and balance.

Always clip one end of the lanyard to the safety ring on the tool 

and the other end to a secure point to avoid accidental drop of 

more than 6 feet.  Failure to follow this instruction may result in 

personal injury or tool damage. 

USE

This  tool  has  been  specifically  designed  for  use  with 

BURNDY

®

 products.  Use of non BURNDY

®

 products is 

limited to those which conform to BURNDY

®

 Technical 

Specifications applicable to the tool.  Use of non BURNDY

® 

non-conforming products with the tool shall be deemed 

misuse or abuse.

IMPORTANT

When storing the tool, the following steps should be 

followed to avoid potential injury:

•  Engage the activation trigger lock

•  Remove battery

•  Position tool jaws-down in the tool bag 

Use all appropriate personal safety equipment when 

handling, operating, and servicing this tool such as: safety 

shoes, hard hat, eye and ear protection, work gloves, and 

sleeves.

To help ensure safe operation of this tool, keep all safety 

labels clean and legible.  Replace labels when necessary 

with new labels.  See PARTS SECTION of this manual for  

information on reordering.

OPERATING SAFETY PRECAUTIONS

Summary of Contents for PATMD430LWJAW

Page 1: ...BURNDY LLC 2020 SAFETY OPERATING MAINTENANCE INSTRUCTIONS ENGLISH PATRIOT IN LINE MD LW SERIES...

Page 2: ...2...

Page 3: ...may be obtained free of charge from the BURNDY Tool Service Center SAFETY FIRST The information provided in this manual is essential for the safe handling operation and maintenance of the BURNDY PATRI...

Page 4: ...ere injury or death If injury results from escaping hydraulic fluid seek immediate medical attention to avoid serious bodily injury Do NOT over reach while operating this tool Loss of balance can caus...

Page 5: ...ttery clip in the tool has a star molded into it The star identifies acceptance of the BL series batteries NOTE For tools which do not have a STAR molded into the plastic battery clip use is limited t...

Page 6: ...uminum AAC 8 AWG 350 kcmil Full Tension ACSR 10 4 0 AWG Taps Copper 10 2 0 AWG Aluminum 14 4 0 AWG ACSR 14 4 0 AWG Stirrups ACSR 6 4 0 AWG CRIMP CAPACITY PATMD LW w PATMD430LWJAW DIELESS CRIMPING JAW...

Page 7: ...d battery and charger Rugged time proven design Audible pressure pop off valve Indicates properly completed crimps and cuts Interchangeable jaws More flexibility for crimping and cutting with multiple...

Page 8: ...ay from pinch point jaws prior to operating tool 3 With a fully charged battery installed depress the lower green activation trigger until the jaws of the PATRIOT IN LINE crimper cutter close You will...

Page 9: ...onductors may lead to electrical shock causing severe injury or death Pinch point hazard Crimp ram operates at high speed and force and can cause severe personal injury Keep all body parts away from m...

Page 10: ...ow the PRE OPERATION instructions and Battery Charger Instruction Manual 2 Ensure that the ram is fully retracted by depressing the black retraction trigger 3 Inspect the blades for wear or damage esp...

Page 11: ...e second crimp about 1 16 after the first crimp 3 Once the crimp is completed rotate the tool head 180 degrees Note Only the jaws need to be rotated Rotating the entire tool is not necessary 5 Continu...

Page 12: ...RL 4 YCA RL3 4 AWG YCA4RL 4 2 AWG YCA2RL 4 1 0 AWG YCA25RL 4 2 0 AWG YCA26RL 4 3 0 AWG YCA27RL 4 YSS R 4 AWG YSS4R 3 2 AWG YSS2R 3 1 YDS4RL and YDSR4RL with 4 AAC is rated for ANSI C119 4 Class 1A nor...

Page 13: ...erial Using a stiff brush never metal remove all contaminants in and around the ram and piston area and allow solvent to drain off tool The tool ram must be fully retracted before cleaning removing or...

Page 14: ...t short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expos...

Page 15: ...cool before continuing use Oil leaks from tool Seal defect or mechanical problems Return to factory for repair Number of crimps cuts per charge decreases with each battery recharge Battery is too warm...

Page 16: ...to individual use and charging habits 3 Q Can the batteries be recycled YES Once the battery no longer accepts a recharge simply follow the recycling instruction included in this manual for proper rec...

Page 17: ...Grooves 11 PATMD430LWJAW Dieless Crimping Jaw for Overhead Distribution Splices 12 PATMDCUTACSRKIT Replacement Blades 350 Cu 636 Al 556 ACSR Qty 2 13 PATMDCUTCUALKIT Replacement Blades 600 Cu 636 Al...

Page 18: ...place the battery in your mouth or nose Do not place wet batteries in a plastic bag The trapped moisture will cause the battery to rust SAFETY GUIDELINES FOR BATTERY COLLECTION LITHIUM ION BATTERIES W...

Page 19: ...19...

Page 20: ...20 PATMDLWSOMI Rev K Item 50054506 For more information write or call BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton NH 03561 USA or call toll free 1 800 426 8720 ToolService burndy com...

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