Burndy PATMD430LWJAW Safety Operating & Maintenance Instructions Download Page 13

13

MAINTENANCE

PREVENTIVE MAINTENANCE

Failure to perform regular maintenance tasks could result 

in bodily injury and/or property damage.

The service life of a tool can be greatly improved with 

proper care and maintenance.  To extend the life of your 

battery tool, follow the recommended maintenance tasks 

outlined below.

•  Always engage the activation trigger lock button and 

then remove the battery prior to working on the tool.

•  Keep the tool exterior clean at all times.  Remove dirt, 

debris, and other foreign substances from external 

surfaces daily to help prevent corrosion and damage to 

the tool, the ram, and piston mechanism.

•  Remove all surface contaminants.  When surface 

contaminants cannot be removed with a cloth, spray 

jaws and yoke with a general purpose cleaning solution 

to help loosen contaminants.  The cleaning solution 

must be recommended for cleaning steel and aluminum.   

Avoid getting solvents onto the plastic housing as some 

cleaners and solvents may damage the housing material.  

Using a stiff brush, never metal, remove all contaminants 

in and around the ram and piston area and allow solvent 

to drain off tool.

•  The tool ram must be fully retracted before cleaning, 

removing, or installing the jaws.  To clean the jaws or to 

swap out the jaws, first engage the activation trigger lock 

button, remove the battery, then release the pivot pin to 

remove the jaws.   Clean the cam surface,  release pin, 

and lastly, clean the rollers located inside of the yoke. 

Apply a light film of grease to the cam surface, release 

pin, and rollers. Install the jaws and ensure the release 

pin is fully inserted prior to operating the tool. When 

operating in dirty environments the jaws may need to 

be cleaned more often.

•  Extreme care should be taken to prevent contaminants 

from entering the hydraulic system.  The

 

tool hydraulic 

circuit is a closed system. Replacement of hydraulic 

fluid or topping off of hydraulic fluid by the user is NOT 

recommended. 

•  Inspect the tool for signs of leaks, cracks, wear, or 

damage. 

•  Lightly lubricate the external ram and piston surfaces 

and die buttons with a high-grade silicon lubricant. 

•  Wipe the tool with a clean, dry rag before placing the 

tool into the case.

Summary of Contents for PATMD430LWJAW

Page 1: ...BURNDY LLC 2020 SAFETY OPERATING MAINTENANCE INSTRUCTIONS ENGLISH PATRIOT IN LINE MD LW SERIES...

Page 2: ...2...

Page 3: ...may be obtained free of charge from the BURNDY Tool Service Center SAFETY FIRST The information provided in this manual is essential for the safe handling operation and maintenance of the BURNDY PATRI...

Page 4: ...ere injury or death If injury results from escaping hydraulic fluid seek immediate medical attention to avoid serious bodily injury Do NOT over reach while operating this tool Loss of balance can caus...

Page 5: ...ttery clip in the tool has a star molded into it The star identifies acceptance of the BL series batteries NOTE For tools which do not have a STAR molded into the plastic battery clip use is limited t...

Page 6: ...uminum AAC 8 AWG 350 kcmil Full Tension ACSR 10 4 0 AWG Taps Copper 10 2 0 AWG Aluminum 14 4 0 AWG ACSR 14 4 0 AWG Stirrups ACSR 6 4 0 AWG CRIMP CAPACITY PATMD LW w PATMD430LWJAW DIELESS CRIMPING JAW...

Page 7: ...d battery and charger Rugged time proven design Audible pressure pop off valve Indicates properly completed crimps and cuts Interchangeable jaws More flexibility for crimping and cutting with multiple...

Page 8: ...ay from pinch point jaws prior to operating tool 3 With a fully charged battery installed depress the lower green activation trigger until the jaws of the PATRIOT IN LINE crimper cutter close You will...

Page 9: ...onductors may lead to electrical shock causing severe injury or death Pinch point hazard Crimp ram operates at high speed and force and can cause severe personal injury Keep all body parts away from m...

Page 10: ...ow the PRE OPERATION instructions and Battery Charger Instruction Manual 2 Ensure that the ram is fully retracted by depressing the black retraction trigger 3 Inspect the blades for wear or damage esp...

Page 11: ...e second crimp about 1 16 after the first crimp 3 Once the crimp is completed rotate the tool head 180 degrees Note Only the jaws need to be rotated Rotating the entire tool is not necessary 5 Continu...

Page 12: ...RL 4 YCA RL3 4 AWG YCA4RL 4 2 AWG YCA2RL 4 1 0 AWG YCA25RL 4 2 0 AWG YCA26RL 4 3 0 AWG YCA27RL 4 YSS R 4 AWG YSS4R 3 2 AWG YSS2R 3 1 YDS4RL and YDSR4RL with 4 AAC is rated for ANSI C119 4 Class 1A nor...

Page 13: ...erial Using a stiff brush never metal remove all contaminants in and around the ram and piston area and allow solvent to drain off tool The tool ram must be fully retracted before cleaning removing or...

Page 14: ...t short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expos...

Page 15: ...cool before continuing use Oil leaks from tool Seal defect or mechanical problems Return to factory for repair Number of crimps cuts per charge decreases with each battery recharge Battery is too warm...

Page 16: ...to individual use and charging habits 3 Q Can the batteries be recycled YES Once the battery no longer accepts a recharge simply follow the recycling instruction included in this manual for proper rec...

Page 17: ...Grooves 11 PATMD430LWJAW Dieless Crimping Jaw for Overhead Distribution Splices 12 PATMDCUTACSRKIT Replacement Blades 350 Cu 636 Al 556 ACSR Qty 2 13 PATMDCUTCUALKIT Replacement Blades 600 Cu 636 Al...

Page 18: ...place the battery in your mouth or nose Do not place wet batteries in a plastic bag The trapped moisture will cause the battery to rust SAFETY GUIDELINES FOR BATTERY COLLECTION LITHIUM ION BATTERIES W...

Page 19: ...19...

Page 20: ...20 PATMDLWSOMI Rev K Item 50054506 For more information write or call BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton NH 03561 USA or call toll free 1 800 426 8720 ToolService burndy com...

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