Burndy PATMD430LWJAW Safety Operating & Maintenance Instructions Download Page 16

16

COMMONLY ASKED QUESTIONS & 

ANSWERS:

1. 

Q - How many crimps/cuts can I get before I 

 

need to recharge the battery?

It is very difficult to estimate the amount of cuts/crimps you 

will get before recharging the battery.  This will depend 

on many factors such as temperature, size, and type of 

material being cut or crimped, how the tool is used, the 

weather, etc.  (see below for more information).

The weather 

- Extreme cold temperatures can reduce the 

battery charge by up to 60%.  Keep charged batteries in a 

warm place, but not in your pockets, since coins and other 

metal parts may contact the battery terminal strips, causing 

a short circuit.  Warm weather users will find they get more 

crimps/cuts per charge than users in colder climates.

The size and type of material being cut 

- All Copper, 

Aluminum,  and ACSR  cables,  require  different  force  to 

crimp/cut.  Diameter is also a factor in determining how 

many crimps/cuts you can achieve before a recharge is 

needed.  Some connectors and cables may require more 

frequent battery recharging.

How you use the tool 

- If you make multiple crimps/cuts, 

one right after another, you will need more frequent battery 

recharging than if you make a few and pause a moment 

prior to crimping/cutting again. Full retraction after each 

crimp/cut is not required if using small cables, while larger 

cables may require full retraction. Advancing the ram each 

time to approach small cables and connectors drains the 

battery faster than just retracting enough to move to the 

next crimp location.

The vast number of variables makes it difficult to provide 

exact number of crimps/cuts per charge for every 

possible field situation.

2. 

Q - How long will the batteries last?

Under ideal circumstances each battery could be 

recharged up to 1000 times before it will no longer accept 

a charge.  This number may vary due to individual use 

and charging habits.  

3. 

Q  -  Can the batteries be recycled?

YES!  Once the battery no longer accepts a recharge, 

simply follow the recycling instruction included in this 

manual for proper recycling.  If your local community or 

company has a recycling program, you may choose to 

contact them for instructions on recycling.  Always properly 

dispose of spent batteries by following the manufacturers 

recommended recycling procedures.

(See "BATTERY RECYCLING" section for details)

4. 

Q  -  How far can the tool be dropped without

 

damaging it?

The PATRIOT

®

 Crimper/Cutter

 

 has been designed to 

withstand drops of six feet; however, due to the endless 

angles at which a tool can be dropped, damage can still 

occur.  The outer housing is designed of a high strength 

composite polymer plastic, but can be broken depending 

upon the surface (pavement, grass, rocks, etc.) being 

dropped upon and/or the angle of impact.  The internal 

working assemblies should survive without damage.  We 

strongly recommend that the tool restraint lanyard be 

used at all times to  help prevent dropping the tool.  Drops 

without the lanyard attached would be considered abusive 

treatment.

5.

  Q  -  How do I know when I've properly

 

completed a crimp?

The PATRIOT

®

 Crimper/Cutter produces an audible pop 

when the crimp/cut has been properly completed.

6. 

Q  -  Does the tool require a charged battery  

 

in order to retract the ram?

NO, the PATRIOT

®

 Crimper/Cutter utilizes a mechanical 

retraction mechanism which allows the ram to retract 

without the battery.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

    discharged. Always stop tool operation and charge  

    the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.

    Overcharging shortens the battery service life.

3. Charge the battery cartridge with room  

    temperature at 10°C - 40°C (50°F - 104°F).

 

Let a hot  

    battery cartridge cool down before charging it.

4. Charge the Lithium-ion battery cartridge when you do  

    not use it for more than six months.

Summary of Contents for PATMD430LWJAW

Page 1: ...BURNDY LLC 2020 SAFETY OPERATING MAINTENANCE INSTRUCTIONS ENGLISH PATRIOT IN LINE MD LW SERIES...

Page 2: ...2...

Page 3: ...may be obtained free of charge from the BURNDY Tool Service Center SAFETY FIRST The information provided in this manual is essential for the safe handling operation and maintenance of the BURNDY PATRI...

Page 4: ...ere injury or death If injury results from escaping hydraulic fluid seek immediate medical attention to avoid serious bodily injury Do NOT over reach while operating this tool Loss of balance can caus...

Page 5: ...ttery clip in the tool has a star molded into it The star identifies acceptance of the BL series batteries NOTE For tools which do not have a STAR molded into the plastic battery clip use is limited t...

Page 6: ...uminum AAC 8 AWG 350 kcmil Full Tension ACSR 10 4 0 AWG Taps Copper 10 2 0 AWG Aluminum 14 4 0 AWG ACSR 14 4 0 AWG Stirrups ACSR 6 4 0 AWG CRIMP CAPACITY PATMD LW w PATMD430LWJAW DIELESS CRIMPING JAW...

Page 7: ...d battery and charger Rugged time proven design Audible pressure pop off valve Indicates properly completed crimps and cuts Interchangeable jaws More flexibility for crimping and cutting with multiple...

Page 8: ...ay from pinch point jaws prior to operating tool 3 With a fully charged battery installed depress the lower green activation trigger until the jaws of the PATRIOT IN LINE crimper cutter close You will...

Page 9: ...onductors may lead to electrical shock causing severe injury or death Pinch point hazard Crimp ram operates at high speed and force and can cause severe personal injury Keep all body parts away from m...

Page 10: ...ow the PRE OPERATION instructions and Battery Charger Instruction Manual 2 Ensure that the ram is fully retracted by depressing the black retraction trigger 3 Inspect the blades for wear or damage esp...

Page 11: ...e second crimp about 1 16 after the first crimp 3 Once the crimp is completed rotate the tool head 180 degrees Note Only the jaws need to be rotated Rotating the entire tool is not necessary 5 Continu...

Page 12: ...RL 4 YCA RL3 4 AWG YCA4RL 4 2 AWG YCA2RL 4 1 0 AWG YCA25RL 4 2 0 AWG YCA26RL 4 3 0 AWG YCA27RL 4 YSS R 4 AWG YSS4R 3 2 AWG YSS2R 3 1 YDS4RL and YDSR4RL with 4 AAC is rated for ANSI C119 4 Class 1A nor...

Page 13: ...erial Using a stiff brush never metal remove all contaminants in and around the ram and piston area and allow solvent to drain off tool The tool ram must be fully retracted before cleaning removing or...

Page 14: ...t short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expos...

Page 15: ...cool before continuing use Oil leaks from tool Seal defect or mechanical problems Return to factory for repair Number of crimps cuts per charge decreases with each battery recharge Battery is too warm...

Page 16: ...to individual use and charging habits 3 Q Can the batteries be recycled YES Once the battery no longer accepts a recharge simply follow the recycling instruction included in this manual for proper rec...

Page 17: ...Grooves 11 PATMD430LWJAW Dieless Crimping Jaw for Overhead Distribution Splices 12 PATMDCUTACSRKIT Replacement Blades 350 Cu 636 Al 556 ACSR Qty 2 13 PATMDCUTCUALKIT Replacement Blades 600 Cu 636 Al...

Page 18: ...place the battery in your mouth or nose Do not place wet batteries in a plastic bag The trapped moisture will cause the battery to rust SAFETY GUIDELINES FOR BATTERY COLLECTION LITHIUM ION BATTERIES W...

Page 19: ...19...

Page 20: ...20 PATMDLWSOMI Rev K Item 50054506 For more information write or call BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton NH 03561 USA or call toll free 1 800 426 8720 ToolService burndy com...

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