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Hand Tool for PV Solar Pin and Socket Crimp Terminals 

Doc No: ATS-6382364HM  Release Date: 03-04-11 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: C 

Revision Date: 01-03-12 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL MOUTH 

BEND 

UP 

TWISTING 

ROLLING 

BEND 

DOWN 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63823-6470

 

Hand Crimp Tool 

Order No. 63823-6400

 

FEATURES 

%

 

A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products:  PV Solar Pin and Socket Crimp Terminals, 10-14 AWG (6.0-2.5mm²) 
 

Terminal 

Series No. 

Terminal Order No. 

Wire Size and Type 

Insulation Diameter (ref) 

Strip Length 

Loose 

Reel only 

AWG 

mm² 

mm 

In. 

mm 

In. 

130196 

130196-0310  130196-0314 

10-12 

6.00-4.00 

7.8 

.31 

7.00-10.00  .276-.394 

130196-0313  130196-0315 

14 

2.50 

6.7 

.26 

7.00-10.00  .276-.394 

130197 

130197-0325  130197-0346 

10-12 

6.00-4.00 

7.8 

.31 

7.00-10.00  .276-.394 

130197-0336  130197-0347 

14 

2.50 

6.7 

.26 

7.00-10.00  .276-.394 

93302 

93302-0006 

93302-0004 

10-12 

6.00-4.00 

7.8 

.31 

7.00-10.00  .276-.394 

93302-0005 

93302-0003 

14 

2.50 

6.7 

.26 

7.00-10.00  .276-.394 

93303 

93303-0005 

93303-0003 

10-12 

6.00-4.00 

7.8 

.31 

7.00-10.00  .276-.394 

93303-0006 

93303-0004 

14 

2.50 

6.7 

.26 

7.00-10.00  .276-.394 

Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab. 

 
DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 
 

TYPE 4C 

Summary of Contents for 63823-6470

Page 1: ...h a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products PV Solar Pin and Socket Crimp Terminals 10 14 AWG 6 0 2 5mm Terminal Series No Terminal Order No Wire Size and Type Insulation Diameter ref Strip Length Loose Reel only AWG mm mm In mm In 130196 130196 0310 130196 0314 10 12 6 00 4 00 7 8 31 7 00 10 00 276 394 130196 0313 130196 0315 14 2 50 6 7 2...

Page 2: ...0 1 70 063 067 223 0 50 0 130197 and 93303 10 6 00 2 10 2 20 083 087 356 0 80 0 12 4 00 2 00 2 10 079 083 312 0 70 0 14 2 50 1 60 1 70 063 067 223 0 50 0 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires and stranding actual crimp height measurements may very slightly An occasional des...

Page 3: ...CH IN OPEN POSITION To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release...

Page 4: ...r to its original position 6 Turn the Locator Lock Latch up to lock Make sure that the terminal is visually centered over the punch 7 Insert the proper wire over the terminal 8 Gently touch the wire stop with the end of the wire See Figure 6 and 7 9 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the c...

Page 5: ...imp Hand Tools Only See Figure 11 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are lon...

Page 6: ... shows all applications for this Tool Kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63823 6470 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figu...

Page 7: ...vision C Revision Date 01 03 12 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63823 6470 Tool Kit with Locator 1 3 63823 6475 Locator only REF ...

Page 8: ...OLLED COPY Page 8 of 8 Revision C Revision Date 01 03 12 Figure 12 1 2 2 M4 by 8mm Long BHCS M4 by 18mm Long BHCS M4 by 10mm Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63823 6470 63823 6470 Tool Kit 1 http www molex com ...

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