Hand Tool for PV Solar Pin and Socket Crimp Terminals
Doc No: ATS-6382364HM Release Date: 03-04-11
UNCONTROLLED COPY
Page 6 of 8
Revision: C
Revision Date: 01-03-12
Certification
Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for
customers to re-certify hand tools.
%
This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
%
When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
%
This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.
The chart below shows all applications for this Tool Kit.
Tool Kit
Order No.
Tool
Order no.
Tool
Description
Power Head
Order No.
Adapter
Description
Figure No.
63823-6470
63810-1000 Hand Crimp Frame (Long)
N/A
N/A
9
63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head
10
63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head
10
Applications for the Tool Kit
Hand Crimp Tool
Battery Powered Tool
Figure 9
Figure 10
WARNING
:
NEVER
operate service, install tool kits, or adjust the Power Crimp Head without proper
instruction and without first reading and understanding the instructions in the proper Manual or
Specification Sheet. See Chart above for the correct Manual or Specification Sheet.
WARNING
:
NEVER
install tooling or service this tool while it is connected to any power source. Make sure
the power is disconnected.
CAUTION:
To prevent injury, keep fingers away from the crimping area when operating this tool.
CAUTION:
Wear safety glasses when operating or servicing this tool.
POWER
CRIMP
HEAD
LOCKING PINS
BATTERY
POWERED
TOOL
TOOLING KIT
HAND CRIMP
FRAME LONG
AND SHORT
TOOLING KIT
