Hand Tool for PV Solar Pin and Socket Crimp Terminals
Doc No: ATS-6382364HM Release Date: 03-04-11
UNCONTROLLED COPY
Page 2 of 8
Revision: C
Revision Date: 01-03-12
CONDITIONS:
Terminal Series No.
Wire Size
Bell mouth
Cut-off Tab Maximum
Conductor Brush
AWG
mm²
mm
In.
mm
In.
mm
In.
130196 and 93302
10-14 6.00-2.50 0.20-1.50 .008-.059
0.50
.020
1.00-3.00 .039-.118
130197 and 93303
10-14 6.00-2.50 0.20-1.50 .008-.059
0.50
.020
1.00-3.00 .039-.118
Terminal Series No.
Wire Size
Bend up Bend down Twist Roll
Punch Width (Ref)
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Conductor
AWG
mm
2
Degree
Degree
mm
In
130196 and 93302
10-12 6.00-4.00
3
3
4
8
3.90
.154
14
2.50
3
3
4
8
2.90
.114
130197 and 93303
10-12 6.00-4.00
3
3
4
8
3.90
.154
14
2.50
3
3
4
8
2.90
.114
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
Conductor Crimp Height Pull Force Minimum
AWG mm
2
mm
In.
N
Lb.
130196 and 93302
10
6.00
2.10-2.20
.083-.087
356.0
80.0
12
4.00
2.00-2.10
.079-.083
312.0
70.0
14
2.50
1.60-1.70
.063-.067
223.0
50.0
130197 and 93303
10
6.00
2.10-2.20
.083-.087
356.0
80.0
12
4.00
2.00-2.10
.079-.083
312.0
70.0
14
2.50
1.60-1.70
.063-.067
223.0
50.0
The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires and stranding,
actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be
preformed to check hand tool crimp. Pull force value must exceed the minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow the steps below:
Anvil and Punch Installation
1.
Insert the Anvil into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.
2.
Insert the Punch into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure
1.
Locator Installation and Removal
Follow the steps below to install or replace the locator. See Figure 2.
To install the locator
1.
Position the locator with the hole over the brass pivot shaft and snap it into place.
