MY21B01 - 22_1.0_10.09.2020
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Assembly
5
Assembly
Assemble the pedelec in a clean, dry
environment.
The
work environment
temperature should be
between 15 °C and 25 °C.
The fitting stand used must be approved for a
maximum weight of at least 30 kg.
5.1
Required tools
The following tools are required to assemble the
pedelec:
5.2
Unpacking
The packaging material consists mainly of
cardboard and plastic film.
The packaging has to be disposed of in
accordance with the regulations of the
authorities.
5.2.1
Scope of delivery
Pedelecs are fully assembled in the factory for
test purposes and then dismantled for
transportation.
The pedelec is 95 - 98 % pre-assembled. The
scope of delivery includes:
• the pre-assembled pedelec
• the front wheel
• the pedals
• quick release (optional)
• the charger
• the
operating instructions
.
The battery is supplied separately from the
pedelec.
5.3
Commissioning
Only trained specialist staff may perform initial
commissioning since initial commissioning of the
pedelec requires special tools and specialist
knowledge.
Experience has shown that a pedelec which has
not yet been sold is automatically handed to
customers as soon as it appears ready to ride.
For this reason, every pedelec must be
prepared, so it is fully ready for use
immediately after being assembled.
The assembly report (see Section
11.2
)
describes all safety-relevant inspections, tests
and maintenance tasks. All assembly work
must be completed to ensure the pedelec is
ready to ride.
Complete an assembly report for quality
assurance purposes.
Risk of eye injury
Problems may arise if the settings are not made
to components correctly and you may sustain
serious injuries as a result.
Always wear safety glasses to protect your
eyes during assembly.
Crash and crushing hazard caused by
unintentional activation
There is a risk of injury if the drive system is
activated unintentionally.
Remove the battery.
• Knife
• Hexagon socket spanner 2 (2.5 mm, 3 mm,
4 mm, 5 mm, 6 mm and 8 mm)
• Torque wrench with working range between
5 and 40 Nm
• Twelve-point square socket T25
• Ring spanner (8 mm, 9 mm, 10 mm), 13 mm,
14 mm and 15 mm) and
• Cross, flat head and ordinary screwdriver.
WARNING
!
CAUTION
!
Burns from hot drive
The drive cooler can become extremely hot
during use. Touching it may cause burns.
Leave the drive unit to cool before assembly.
CAUTION
!
Summary of Contents for 21-17-1093
Page 121: ...MY21B01 22_1 0_02 09 2020 121 Documents Notes...
Page 124: ...MY21B01 22_1 0_02 09 2020 124 Documents D Compact Charger A G A C EBE D F...
Page 125: ...MY21B01 22_1 0_02 09 2020 125 Documents D EBE D F A G A C...
Page 126: ...MY21B01 22_1 0_02 09 2020 126 Documents D A G A C EBE D F...
Page 135: ...MY21B01 22_1 0_08 09 2020 135 Appendix III Declaration of conformity for incomplete machine...
Page 136: ...MY21B01 22_1 0_08 09 2020 136 Appendix...