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86 A1 13EM 00

Your Guide to

Removing,

Replacing, and

Installing Parts

ESCALA 

PL 240

86 A1 13EM 00

Your Guide to

Removing,

Replacing, and

Installing Parts

ESCALA 

PL 240

86 A1 13EM 00

Your Guide to

Removing,

Replacing, and

Installing Parts

ESCALA 

PL 240

Summary of Contents for 296/C3

Page 1: ...Bull ESCALA PL 240 Your Guide to Removing Replacing and Installing Parts 86 A1 13EM 00 ORDER REFERENCE...

Page 2: ......

Page 3: ...Bull ESCALA PL 240 Your Guide to Removing Replacing and Installing Parts Hardware October 2003 BULL CEDOC 357 AVENUE PATTON B P 20845 49008 ANGERS CEDEX 01 FRANCE 86 A1 13EM 00 ORDER REFERENCE...

Page 4: ...cal Publications you are invited to use the Ordering Form also provided at the end of this book Trademarks and Acknowledgements We acknowledge the right of proprietors of trademarks mentioned in this...

Page 5: ...le HMC Attached 8 Starting the System with an HMC Attached 8 Stopping the System 9 Stopping the System without a Hardware Management Console HMC Attached 9 Stopping the System with an HMC Attached and...

Page 6: ...and Fillers 51 Removing a Disk Drive Bezel from a Disk Drive or Filler 51 Replacing or Installing a Disk Drive Bezel onto a Disk Drive 52 Hot Swap Disk Drives 53 Deconfiguring a Disk Drive for Remova...

Page 7: ...Supply Locations 296 C3 and 296 E3 87 Fan Locations 296 C3 and 296 E3 88 System Backplane Locations 296 C3 and 296 E3 89 PCI X Slot Locations 296 C3 and 296 E3 90 Memory DIMM Locations 91 Operator Pan...

Page 8: ...vi 296 C3 and 296 E3 Parts Guide...

Page 9: ...e unit must not be in direct contact with the rack v Care should be taken to ensure that a hazardous condition is not created due to uneven mechanical loading when installing this unit in a rack If th...

Page 10: ...y in the same system unit When instructed to disconnect the power source ensure that all power cables have been unplugged DANGER To prevent electrical shock hazard disconnect all power cables from the...

Page 11: ...or laser certification numbers and approval information CAUTION All laser modules are designed so that there is never any human access to laser radiation above a class 1 level during normal operation...

Page 12: ...x 296 C3 and 296 E3 Parts Guide...

Page 13: ...utages or component failures must verify the accuracy of operations performed and data saved or transmitted by the system at or near the time of the outage or failure In addition users must establish...

Page 14: ...xii 296 C3 and 296 E3 Parts Guide...

Page 15: ...ystem This document may describe hardware features and functions While the hardware supports them the realization of these features and functions depends upon support from the operating system AIX pro...

Page 16: ...a hardware management console to manage a system v The Hardware Management Console Maintenance Guide order number 86 A1 84EF contains MAPS removal and replacement error code and parts information that...

Page 17: ...is generated it is shown on the operator panel display 1 Operator Panel Display 5 Power LED 2 Front Serial Connector FS1 6 Power On Button 3 Attention LED 7 Service Processor Reset Switch Pinhole 4 Sy...

Page 18: ...2 296 C3 and 296 E3 Parts Guide...

Page 19: ...ct device 6 This system has redundant power supply capabilities meaning that it has the ability to have two power supplies running simultaneously in the same system unit When instructed to disconnect...

Page 20: ...s are wrapped in antistatic bags to prevent this damage Take the following precautions v If you have an antistatic wrist strap available use it while handling the device v Do not remove the device fro...

Page 21: ...on page 42 Keyboard See note Media Devices Media Devices on page 46 Media Bay Chassis Media Bay Chassis on page 59 Mouse See note Operating Position Returning the 296 C3 to the Operating Position on p...

Page 22: ...do the following 1 Open the front rack door 2 If your system is equipped with two thumbscrews securing it to the rack remove the thumbscrews The screws are located on the bezel just above each system...

Page 23: ...ion of the rail safety latches 2 Push the system drawer back into the rack until both system drawer release latches have locked into position Note Ensure that the cables at the rear of the system do n...

Page 24: ...r blinking The power LED stays on solid and progress indicators also referred to as checkpoints are visible on the operator panel display 1 Operator Panel Display 5 Power LED 2 Front Serial Connector...

Page 25: ...user interface provides a power off function to turn off the power to the system AIX provides hot swap procedures for adapters and devices that support hot swap removal and installation Individual pow...

Page 26: ...of the system 1 296 C3 4 Drawer Release Latch Bracket Post 2 Drawer Release Latch Bracket Left 5 Drawer Release Latch Bracket Right 3 Drawer Release Latch 6 Retaining Screws Replacing a Drawer Release...

Page 27: ...1 296 C3 4 Rear Flange Fixed 2 System Rail Assembly Left rail as viewed from the front of the system 5 Cable Management Arm 3 Flange Sliding 6 Cable Management Arm Pin Replacing or Installing the Cab...

Page 28: ...30 minutes with the cover removed might damage the system components 1 3 2 4 5 6 1 Thumbscrews 4 Upper Chassis Ledge 2 Service Access Cover 5 Access Cover Tabs 3 296 C3 6 Service Access Cover Handle...

Page 29: ...extended periods of time over 30 minutes with the cover removed might damage system components 1 3 5 6 2 4 5 1 296 E3 4 Thumbscrews 2 Service Access Cover Pin Slots 5 Service Access Cover Pins 3 Serv...

Page 30: ...he system 4 Lift the door up to release it from the lower retaining post 2 6 5 7 4 1 3 1 296 E3 5 Bezel Door Handle 2 Bezel Door Post Hole 6 Bezel Door Release Tab 3 Bezel Door Top Retaining Post 7 Be...

Page 31: ...96 C3 Front Bezel 3 Bezel Release Tab 2 System Retaining Thumbscrew 4 System Drawer Release Latch Replacing the 296 C3 Front Bezel To replace the front bezel do the following 1 Open the rack front doo...

Page 32: ...el Locking Tab Quantity 2 3 Front Bezel 7 Lower Bezel Retaining Slots Quantity 2 4 Front Door Replacing the 296 E3 Front Bezel To replace the front bezel do the following 1 Place the two lower bezel l...

Page 33: ...from the card 2 With this system you can install some PCI adapters with the power on These adapters are referred to as hot pluggable PCI adapters Some adapters are not hot pluggable and the system mus...

Page 34: ...ge 13 See the following illustration 6 Determine which adapter you plan to remove then label and disconnect all cables attached to that adapter 7 Record the slot number and location of each adapter be...

Page 35: ...part of another procedure return to that procedure If not continue to the next step 14 If you do not plan to install another adapter into the vacated slot seal the expansion slot using an expansion s...

Page 36: ...Refer to the PCI Adapter Placement Reference order number SA23 2504 for information regarding slot restrictions for adapters that can be used in this system 7 If necessary remove the adapter expansio...

Page 37: ...tion 16 Connect the adapter cables 17 If you are servicing a 296 C3 route the cables through the cable management arm 18 Replace the service access cover as described in Replacing the 296 C3 Service A...

Page 38: ...applications that might use the adapter are stopped 7 Refer to Accessing the PCI Hot Swap Manager on page 31 and follow those steps to select PCI Hot Swap Manager Then return here to continue 8 Select...

Page 39: ...1 2 1 2 3 4 5 6 6 3 4 5 1 Service Access Cover 4 System 2 PCI Adapters 5 Light Pipe Plate 3 Fan Tray 6 Adapter Expansion Slot Shields Chapter 2 Removal Replacement and Installation Procedures 23...

Page 40: ...ng another adapter in this slot place an expansion slot cover in the adapter slot opening 23 Lower the plastic retainer seat over the PCI adapter faceplate 24 Rotate the locking latch clockwise until...

Page 41: ...ng a hot pluggable PCI adapter might require the system administrator to take the PCI adapter offline before performing any PCI adapter hot plug procedures Before taking an adapter offline the devices...

Page 42: ...reen until you are instructed to remove the adapter 18 When you are instructed to remove the adapter from the adapter slot disconnect any cables that are connected to the adapter being removed 19 Turn...

Page 43: ...eplate dotted lines Rotate the locking latch clockwise until it clicks into the locked position 1 2 3 4 5 1 296 C3 or 296 E3 4 Adapter Retainer Assembly retainer seat down and the locking latch in the...

Page 44: ...PCI adapters A system with Linux installed must be shut down and powered off before installing any PCI adapter Use the non hot pluggable adapter procedures when replacing a PCI adapter with the Linux...

Page 45: ...until the LED for the specified PCI slot is set to the Action state 11 If necessary remove the adapter from the antistatic package Attention Avoid touching the components and gold edge connectors on...

Page 46: ...t adapter continue to the next step If you are installing a long adapter do the following a Close and latch the PCI adapter light pipe plate attached to the fan tray b Note the guide grooves located t...

Page 47: ...ces attached to the adapter must be taken offline as well This action prevents a service representative or user from causing an unexpected outage for system users For additional information about taki...

Page 48: ...igured into the system if software support is already available for the adapter The selected PCI slot will go into the On state Install Configure Devices Added After IPL The system attempts to configu...

Page 49: ...Removing the 296 E3 Service Access Cover on page 13 See the following illustration 5 Because the PCI adapter dividers are near to the PCI adapters refer to Handling Static Sensitive Devices on page 4...

Page 50: ...ter cards as described in Replacing or Installing a Non Hot Pluggable PCI Adapter on page 20 6 If you are replacing or installing a short adapter divider continue to the next step If you are replacing...

Page 51: ...light pipe out of the PCI adapter divider 1 2 1 PCI Adapter Long 2 Light Pipe Replacing the PCI Adapter Divider Light Pipes To replace an PCI adapter divider light pipe do the following 1 Locate the l...

Page 52: ...sconnect all cables connected to the service processor assembly 6 Remove the service access cover as described in Removing the 296 C3 Service Access Cover on page 12 or Removing the 296 E3 Service Acc...

Page 53: ...es 5 Service Access Cover 3 Service Processor Assembly 6 Spring Latch 1 2 3 4 5 6 1 296 E3 4 Service Access Cover 2 Service Processor Assembly 5 Spring Latch 3 Service Processor Assembly Handle 2 6 Se...

Page 54: ...ins on the top flange of the service processor assembly align with the corresponding service processor assembly alignment pin holes in the rear bulkhead while you press the service processor assembly...

Page 55: ...rvice processor assembly 3 Use your fingernail to pry the battery out of its plastic mount After the bottom of the battery has cleared the top edge of the plastic mount pull the battery up and away fr...

Page 56: ...into the Service Position on page 6 or Placing the 296 E3 into the Service and Operating Position on page 7 2 Remove the service access cover as described in Removing the 296 C3 Service Access Cover...

Page 57: ...the fan into the fan tray 4 Press down on the fan to ensure that the power plug is connected Note The fan starts to run when the power plug connects 5 Press the locking knob down until you feel it loc...

Page 58: ...stem does contain SCSI media device do the following a Remove the front bezel as described in Removing the 296 C3 Front Bezel on page 15 or Removing the 296 E3 Front Bezel on page 16 b Press the blue...

Page 59: ...Disk Drive Backplane or Filler 2 Fan Tray 7 LED Light Pipes 3 Blue Locking Knobs 8 Disk Drive Backplane Latch Hole 4 Fan Tray Guides 9 Fan Tray Light Pipe Plate 5 296 C3 Shown Without a SCSI Media Dev...

Page 60: ...uide rails in the system chassis 4 Lower the fan tray into the system with the LED light pipe cover plate toward the LED light pipes and press it down into place 5 Press the blue locking knobs down un...

Page 61: ...in Returning the 296 C3 to the Operating Position on page 7 or Placing the 296 E3 into the Service and Operating Position on page 7 10 Start the system as described in Starting the System on page 8 Ch...

Page 62: ...e To remove a Slimline media device do the following 1 Stop the system as described in Stopping the System on page 9 2 Place the system into the service position as described in Placing the 296 C3 int...

Page 63: ...dia Device Shown in Media Bay Chassis 6 Slimline Optical Device 3 Optional SCSI Media Device Screw 3 7 Slimline Diskette or Optical Device 4 Blue Retaining Tab For Slimline Devices 8 Media Bay Chassis...

Page 64: ...cable will be connected to the rear of the DVD RAM and routed through the system to a single ended SE SCSI adapter See the illustration on page 50 Removing a SCSI Media Device To remove a SCSI media d...

Page 65: ...evice To see the location and routing of the SCSI media device cables go to page 50 5 Replace the media bay chassis as described in Media Bay Chassis on page 59 Note Reconnect the cables that are rout...

Page 66: ...I Media Device SCSI Cable 10 Slimline Media Devices 5 DVD RAM Cable Slimline Media Device 11 SCSI Media Device 6 PCI Adapter Slots Replacing SCSI Media Device Cables To replace a SCSI media device cab...

Page 67: ...ive slot or follow the procedures for removing a disk drive described in Hot Swap Disk Drives on page 53 2 Remove the disk drive bezel from the front of the filler panel or disk drive See the followin...

Page 68: ...ted at the top front edge of the filler panel and pulling the filler out of the system 2 Remove the disk drive bezel plug from the front of the filler panel 3 Remove the disk drive bezel from the fron...

Page 69: ...emoving a disk drive from a volume group do the following 1 Log in as root user 2 At the command line type smitty 3 Select System Storage Manager Physical and Logical Storage and press Enter 4 Select...

Page 70: ...ogical Storage and press Enter 6 Select Logical Volume Manager and press Enter 7 Select Volume Groups and press Enter 8 Select Set Characteristics of a Volume Group and press Enter 9 Select Add a Phys...

Page 71: ...nsure all data has been saved 2 Deconfigure the drive you are removing from the system See Deconfiguring a Disk Drive for Removal on page 53 3 On a 296 C3 open the rack front door On a 296 E3 open the...

Page 72: ...2 3 1 1 296 C3 3 Disk Drive Release Handle 2 Disk Drive 2 3 1 1 296 E3 3 Disk Drive Release Handle 2 Disk Drive 12 Press F10 to exit smitty 56 296 C3 and 296 E3 Parts Guide...

Page 73: ...fore replacing any disk drive Use the non hot swappable procedures when replacing a disk drive with the Linux operating system installed To replace or install a hot swap disk drive see the illustratio...

Page 74: ...to remove Note the disk drive s bay location so that it can be replaced in the same slot 5 Remove the disk drive by placing the disk drive release handle into the open position perpendicular to the dr...

Page 75: ...d 4 Remove the front bezel as described in Bezels on page 15 5 Press the media bay chassis latches and pull the bay chassis out of the system chassis Note If there is a SCSI media device installed in...

Page 76: ...he appropriate connector at the rear of the SCSI media device For more information see Media Devices on page 46 2 Align the media bay chassis with the chassis opening and press into place until you fe...

Page 77: ...6 or Placing the 296 E3 into the Service and Operating Position on page 7 4 Remove the front bezel as described in Removing the 296 C3 Front Bezel on page 15 or Removing the 296 E3 Front Bezel on pag...

Page 78: ...g the 296 E3 note how the operator panel power cable must be routed through the system chassis before being connected to the media bay chassis 3 Connect the the operator panel power cable to the media...

Page 79: ...LEDs are on solid not blinking and the amber LED is off then the power supply is operating correctly If the ac power good LED is on the dc power good LED is blinking and the amber LED is off then the...

Page 80: ...1 2 3 4 5 6 1 Power supply 4 Fault LED Amber 2 Power supply handle 2 5 DC Good LED Green 3 Spring Latch 2 6 AC Good LED Green 64 296 C3 and 296 E3 Parts Guide...

Page 81: ...ch handle acts as a cam and helps pry the power supply from its connector located on the system backplane 1 2 3 5 4 1 2 3 5 4 3 1 Service Access Cover 4 Power Supply 1 Primary 2 Power Supply Filler Pa...

Page 82: ...nnector 4 Carefully insert the new power supply into the power supply bay 5 Lower the power supply handles carefully pressing the power supply into the connector The spring latch located on the unders...

Page 83: ...in Returning the 296 C3 to the Operating Position on page 7 or Placing the 296 E3 into the Service and Operating Position on page 7 11 Start the system as described in Starting the System on page 8 C...

Page 84: ...able spring activated portion of each handle This action releases the spring latch located on the bottom side of each handle See the following illustration 3 Lift the power supply release handles unti...

Page 85: ...e power supply in not operating normally contact your service representative 10 Replace the service access cover as described in Replacing the 296 C3 Service Access Cover on page 12 or Replacing the 2...

Page 86: ...70 296 C3 and 296 E3 Parts Guide...

Page 87: ...Chapter 3 Parts Information This chapter contains parts information for the 296 C3 and 296 E3 71...

Page 88: ...System Parts 5 6 7 2 3 1 9 12 10 11 13 14 8 4 72 296 C3 and 296 E3 Parts Guide...

Page 89: ...edundant Power Supply is Optional Not Shown 42F6841 Up to 2 AC Power Cable Power distribution bus to AC power supply 296 C3 only 6 1 Power Supply Filler 7 53P4606 1 System Chassis assembly 8 97P2313 1...

Page 90: ...296 C3 Parts 5 5 7 6 6 2 3 1 4 74 296 C3 and 296 E3 Parts Guide...

Page 91: ...Assembly 7P28097 Guide Assembly 0P25175 Slide Assembly 97P2959 Rail Hardware 6 2 Rack Latch Bracket Assembly 53P4517 1 Left Latch Bracket 53P4519 1 Right Latch Bracket 7 53P6093 1 Front Cover 296 E3...

Page 92: ...ections 1 2 3 4 5 6 Index Number FRU Part Number Units Per Assembly Description 1 System Unit 2 97P2313 1 Media Bay Chassis 3 53B4483 1 Operator Panel Power Cable 4 53P6230 1 Operator Panel 5 97P2342...

Page 93: ...gentina Australia New Zealand 4 13F9979 Abu Dhabi Austria Belgium Bulgaria Botswana China Macau S A R Egypt Finland France Germany Greece Iceland Indonesia Korea South Lebanon Luxembourg Netherlands N...

Page 94: ...8135 1 Keyboard 101 Hebrew ID 212 08L0911 1 Keyboard 102 Italy ID 142 08L0912 1 Keyboard 102 Norwegian ID 155 93H8143 1 Keyboard 101 Russian ID 443 08L0914 1 Keyboard 102 Spanish ID 172 08L0915 1 Keyb...

Page 95: ...d and copper beryllium alloys that require special handling and disposal at end of life Before this unit is disposed these materials must be removed and recycled or discarded according to applicable r...

Page 96: ...A Weighted Sound Power Level LWAd B Operating Idling 6E3 Deskside 6 0 5 9 6C3 Rack Drawer 6 1 6 0 Notes 1 LWAd is the declared upper limit sound power level for a random sample of machines 1B 10dB 2...

Page 97: ...untry where such provisions are inconsistent with local law THIS MANUAL IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES O...

Page 98: ...82 296 C3 and 296 E3 Parts Guide...

Page 99: ...Appendix C System Locations 296 C3 Front View 1 SCSI Media Device Bay 4 Front Serial Port RJ 45 Connector 2 Slimline Media Bay 5 Operator Panel 3 Slimline Media Bay 6 Hot Swap Disk Drives 83...

Page 100: ...eyboard Connector 4 Test Connector For Manufacturing Use Only 12 Hardware Management Console Connector 2 5 PCI X Slot Access Locations 13 Hardware Management Console Connector 1 6 Serial Connector 1 1...

Page 101: ...296 E3 Front View 2 3 4 5 1 1 Operator Panel 2 Slimline Media Bay 3 Slimline Media Bay 4 SCSI Media Device Bay 5 Hot swap disk drives Appendix C System Locations 85...

Page 102: ...Ethernet Connector 4 Serial Connector 3 12 Hardware Management Console Connector HMC 2 5 Test Connector For Manufacturing Use Only 13 Hardware Management Console Connector HMC 1 6 Serial Connector 1 1...

Page 103: ...f a power supply is diagnosed with a cooling problem the entire power supply must be replaced 1 2 3 4 5 6 7 1 Primary Power Supply V2 4 System Unit In Service Position 2 Redundant Power Supply V1 5 Fa...

Page 104: ...es the system cooling fans Each fan has one green LED and one amber LED located on top of the fan A lit amber LED indicates that the fan is not operating correctly 1 2 3 4 1 Cooling Fan 1 3 Cooling Fa...

Page 105: ...DIMM 5 J0A 16 Hardware Management Console 3 Memory DIMM 6 J0B 17 Primary Power Supply V2 4 Memory DIMM 7 J1A 18 Ethernet 1 10 100 5 Memory DIMM 8 J1B 19 Ethernet 2 1GB 6 DASD Backplane Right 20 Servic...

Page 106: ...sis from left to right 1 through 6 All PCI X slots are capable of running either 64 bit or 32 bit adapters However a 32 bit adapter operates in a 32 bit mode and shows no performance advantage while r...

Page 107: ...ur new DIMMs in a quad when you have a memory problem Exchange each DIMM starting the system after each change until the faulty DIMM has been replaced Notes 1 Memory DIMMs must be installed in quads a...

Page 108: ...1A J2B J2A J0B J1B J3A Number Description Location Code M1 Memory slot 1 J3B U0 1 P1 M1 M2 Memory slot 2 J3A U0 1 P1 M2 M3 Memory slot 3 J2B U0 1 P1 M3 M4 Memory slot 4 J2A U0 1 P1 M4 M5 Memory slot 5...

Page 109: ...on LED Normal State LED is off 4 System Reset Button Resets the system 5 Power LED Blinking When connected to the power source System is in standby mode Solid When power on button has been pressed Not...

Page 110: ...e Name SCSI ID 1 Operator Panel 2 Diskette Drive or IDE Optical Drive Location code U0 1 P1 X1 D1 for a diskette drive or U0 1 P1 X1 Q6 A1 for an optical drive 3 IDE CD ROM Default or IDE DVD ROM Opti...

Page 111: ...sk Drive 3 SCSI ID 5 8 Disk Drive 4 SCSI ID 8 9 Disk Drive 5 SCSI Bus 1 SCSI ID 3 10 Disk Drive 6 SCSI ID 4 11 Disk Drive 7 SCSI ID 5 12 Disk Drive 8 SCSI ID 8 Notes 1 The SCSI bus IDs are the recomme...

Page 112: ...ts represent green LEDs Rear View Top View Front View 1 2 3 4 5 6 7 7 8 10 11 11 12 9 Green LED Amber LED 1 Disk Drive LEDs 7 Power Supply LEDs 2 Power LED 8 Service Processor Assembly LED 3 System At...

Page 113: ...ON Blink Power and Packaging LEDs System Attention Operator Panel and Rear External Front and Rear Amber Normal Fault Identify Power Green No ac System On Standby Fan Identify Part Internal Amber Nor...

Page 114: ...it FRU LED Function Location Viewable Location LED Color OFF ON Blink Power and Packaging LEDs Voltage Regulator Module Identify Card Internal Amber Normal N A Identify 98 296 C3 and 296 E3 Parts Guid...

Page 115: ...moval 51 replacement 52 disk drive fillers 51 disk drives hot swap 53 deconfiguring 53 disk drives hot swap continued installation 57 removal 55 replacement 57 disk drives power off installation 58 re...

Page 116: ...allation 28 hot pluggable removal 22 hot pluggable replacement 25 hot swap management functions 31 hot swap management menu 31 non hot pluggable removal 18 non hot pluggable replacement or installatio...

Page 117: ...ce access cover 296 E3 removal 13 replacement 13 service access covers 12 service position 296 C3 6 296 E3 7 stablility plates 6 service processor assembly 36 removal 36 replacement 38 Slimline media...

Page 118: ...102 296 C3 and 296 E3 Parts Guide...

Page 119: ...ntivement Si vous d sirez une r ponse crite veuillez indiquer ci apr s votre adresse postale compl te Your comments will be promptly investigated by qualified technical personnel and action will be ta...

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Page 122: ...BULL CEDOC 357 AVENUE PATTON B P 20845 49008 ANGERS CEDEX 01 FRANCE 86 A1 13EM 00 ORDER REFERENCE PLACE BAR CODE IN LOWER LEFT CORNER...

Page 123: ...marks to get the labels 86 A1 13EM 00 Your Guide to Removing Replacing and Installing Parts ESCALA PL 240 86 A1 13EM 00 Your Guide to Removing Replacing and Installing Parts ESCALA PL 240 86 A1 13EM...

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