Buhler TC-Standard (+) X2, Installation And Operation Instructions Manual

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TC-Standard (+) X2
Contents
1 Introduction..................................................................................................................................................................................................................... 3
1.1
Intended use ......................................................................................................................................................................................................... 3
1.2 Overview ................................................................................................................................................................................................................ 3
1.3 Type plate .............................................................................................................................................................................................................. 4
1.4 Scope of delivery .................................................................................................................................................................................................. 4
1.5 Ordering instructions ........................................................................................................................................................................................ 5
1.5.1
Gas cooler models with one heat exchanger ............................................................................................................................... 5
1.5.2 Gas cooler models with two heat exchangers ............................................................................................................................ 6
1.5.3 Gas cooler model with two heat exchangers in series .............................................................................................................. 7
2 Safety instructions......................................................................................................................................................................................................... 8
2.1
Important notices................................................................................................................................................................................................ 8
2.2 General hazard warnings ................................................................................................................................................................................. 9
3 Transport and storage ................................................................................................................................................................................................. 11
4 Installation and connection ....................................................................................................................................................................................... 12
4.1
Installation site requirements....................................................................................................................................................................... 12
4.2 Installation .......................................................................................................................................................................................................... 12
4.2.1
Connecting the filter gas connections (optional) ..................................................................................................................... 12
4.2.2 Flow adapter connection (optional).............................................................................................................................................. 12
4.2.3 Connecting the moisture detector (option)................................................................................................................................ 12
4.2.4 Peristaltic pump connector (optional) ......................................................................................................................................... 13
4.2.5 Connecting the heat exchanger ..................................................................................................................................................... 13
4.3 Electrical connections ...................................................................................................................................................................................... 14
4.4 Signal outputs ..................................................................................................................................................................................................... 15
5 Operation and control ................................................................................................................................................................................................. 17
5.1
Description of functions................................................................................................................................................................................... 17
5.2 Delta T control option ....................................................................................................................................................................................... 17
5.3 Use of menu functions .................................................................................................................................................................................... 18
5.3.1
Lock Menu............................................................................................................................................................................................. 18
5.3.2 Menu navigation overview.............................................................................................................................................................. 19
5.4 Description of menu functions ..................................................................................................................................................................... 21
5.4.1
Main menu ........................................................................................................................................................................................... 21
5.4.2 Submenu 1 ............................................................................................................................................................................................ 21
5.4.3 Submenu 1 (global settings) ........................................................................................................................................................... 22
5.4.4 Set favourite menu ............................................................................................................................................................................ 25
6 Maintenance.................................................................................................................................................................................................................. 26
7 Service and repair......................................................................................................................................................................................................... 27
7.1
Troubleshooting ................................................................................................................................................................................................ 27
7.1.1
Error messages on the display ....................................................................................................................................................... 28
7.2 Safety instructions ............................................................................................................................................................................................ 29
7.3 Cleaning and removal of the heat exchanger........................................................................................................................................... 30
7.4 Replacing the hoses of the peristaltic pump (option) ............................................................................................................................ 30
7.5 Replacing the filter element (option) .......................................................................................................................................................... 30
7.6 Drying of the moisture detector (option).................................................................................................................................................... 31
7.7 Calibration of the moisture detector (option) ........................................................................................................................................... 31
7.8 Spare parts and accessories ............................................................................................................................................................................ 31
7.8.1
Consumables and accessories ........................................................................................................................................................ 32
8 Disposal ........................................................................................................................................................................................................................... 33
9 Appendices..................................................................................................................................................................................................................... 34
9.1
Gas cooler technical data ................................................................................................................................................................................ 34
9.2 Technical Data - Options ................................................................................................................................................................................. 35
9.3 Flow diagrams.................................................................................................................................................................................................... 36
9.4 Performance curves.......................................................................................................................................................................................... 37
9.5 Heat exchanger.................................................................................................................................................................................................. 38
i Bühler Technologies GmbH BE440023 ◦ 10/2018