E Instruments E4500 Operating & Maintenance Manual Download Page 1

Page: 1 / 144

OPERATING & MAINTENANCE

MANUAL

1500

1500 ---- E4500

E4500

Combustion Analyzer

Respect your environment: think before printing the full manual on paper

Document covers both E and BTU

version analyzers (E4500/BTU4500)

Summary of Contents for E4500

Page 1: ...MANUAL MANUAL MANUAL MANUAL 1500 1500 1500 1500 E4500 E4500 E4500 E4500 Combustion Analyzer Combustion Analyzer Combustion Analyzer Combustion Analyzer Respect your environment think before printing...

Page 2: ......

Page 3: ...5 0 MAIN CONFIGURATIONS 15 6 0 TECHNICAL SPECIFICATIONS 16 6 1 Technical specifications 16 6 2 Measurement and Accuracy Ranges 17 7 0 STARTUP 18 7 1 Preliminary operations 18 7 2 Warnings 18 7 3 Powe...

Page 4: ...on Instrument Micromanometer 40 9 4 Configuration Operator 41 9 5 Configuration Alarm 43 9 6 Information Menu 44 9 6 1 Configuration Information Battery 45 9 6 2 Configuration Information Sensors 46 9...

Page 5: ...lts of the tightness test 108 13 0 COMBUSTION ANALYSIS 110 13 1 Combustion Analysis 110 13 1 1 Startup and auto calibration of the device 110 13 1 2 Inserting the probe in the chimney 110 13 1 3 Combu...

Page 6: ...e parts 133 17 2 Accessories 133 17 3 Service Centers 133 ANNEX A Analysis report examples 134 ANNEX B Coefficients of the fuels and Formulas 137 ANNEX C Declaration of Conformity 139 E INSTRUMENTS IN...

Page 7: ...nd prepare safety appropriate action To prevent any danger from personnel or other goods Violating the information in this manual may cause danger to personnel the plant or the environment and may lea...

Page 8: ...d industrial applications Calculating of stack heat loss and efficiency CO and NO environment measurement Tightness test Store Smoke value calculating mean value Measuring differential pressure Draft...

Page 9: ...cking of oxidation processes The measurement sensors are electrochemical sensors made up of an anode a cathode and an electrolytic solution which depends on the type of gas to be analysed The gas pene...

Page 10: ...the probe inside the stack exploiting a sophisticated flow deviation system As for maintenance it is useful to know that the sensors can be replaced by the user themselves without having to send the d...

Page 11: ...t away and without complicated calibration procedures requiring sample mixtures as they are supplied already calibrated E Instruments does however certify measurement accuracy only when a calibration...

Page 12: ...E Serial cable connector for connection with accessory probes F F F F T2 Tc K female connector to connect combustion air temperature probe G G G G T1 Tc K female connector to connect gas probe H H H H...

Page 13: ...ed out KEYS FUNCTION Turns the device On Off Exits the current screen Select and or Modify Confirm Save settings TFT 272 x 480 pixel backlit color display with 21 characters available and 8 lines Allo...

Page 14: ...obe for example to the draft gauge optional or to the ionisation current probe optional 4 3 6 Pneumatic connector inputs TC K Pneumatic connector A input for the connection of the branch of the gas sa...

Page 15: ...TE QUICK GUIDE GAS SAMPLE PROBE 300mm 12 10 Dual Hose COMBUSTION AIR TEMPERATURE PROBE Optional Optional Optional Optional Optional CONDENSATE TRAP PRESSURE MEASURING KIT Optional Optional Optional Op...

Page 16: ...eries fully charged Internal data memory 2000 complete data analyses time and name of the customer can be stored User data 8 programmable operator names Print out heading 4 lines x 24 characters custo...

Page 17: ...m 0 100 ppm 5 measured value 101 5000 ppm NO Low range Electrochemical sensor 0 500 ppm 0 1 ppm 2 ppm 0 40 0 ppm 5 measured value 40 1 500 0 ppm NOx Calculated SO2 Electrochemical sensor 0 5000 ppm 1...

Page 18: ...r remote devices that may be connected The instrument runs for approximately 18 hours if the printer is not used Should the battery be too low to effect the necessary measurements the instrument can b...

Page 19: ...ting the external power pack provided THE POWER SUPPLY BATTERY CHARGER IS A SWITCHING TYPE ONE THE APPLICABLE INPUT VOLTAGE RANGES BETWEEN 90Vac AND 264Vac INPUT FREQUENCY 50 60Hz THE LOW VOLTAGE OUTP...

Page 20: ...20 K000000000EJ 023826A0 100714 7 4 Connection diagram AAC SO01 AA SF A AAC TA03A AAC KP01 AA AL05 AA SA08...

Page 21: ...lso the reason why it is important to periodically drain the trap at the end of each test see chapter MAINTENANCE A replaceable low porosity line filter is placed after the condensate trap aimed at re...

Page 22: ...al probe it is possible to measure the ionization current of a boiler and check its value depending on the boiler s technical features 7 4 9 Measurement of ambient CO available soon Probe for monitori...

Page 23: ...AA F1 F3 F2 ERROR F1 Autozero F2 Analysis F3 Diagnostic Autozero failed Repeat During autozero you can only use the menus that do not require autozero This error message is displayed if the autozero o...

Page 24: ...4 This submenu allows the user to set and memorize 10 alarms defining the monitored parameter for each gas pressure Ta Tf the alarm threshold and relative unit of measurement and whether it is a low...

Page 25: ...enced SEE SECTION 9 2 3 NOx NO all the nitrogen oxides which are present in the flue emissions Nitrogen oxide NO Nitrogen dioxide NO2 total nitrogen oxides NOx NO NO2 In the combustion processes it is...

Page 26: ...ty in water Volumes of gas Example KEY FUNCTION Activate the context keys shown on the display The arrows select each line displayed Returns to the previous screen Confirms the choice of fuel to be us...

Page 27: ...t mode it scrolls through the suggested values When pressed in modify mode cancels the selection made otherwise returns to the previous screen Enters the modify mode for the selected parameter then co...

Page 28: ...display the selected line is evidenced in red When in modify mode sets the desired value When pressed in modify mode cancels the selection made otherwise returns to the previous screen Enters the modi...

Page 29: ...lue When pressed in modify mode cancels the selection made otherwise returns to the previous screen Enters edit mode of the selected element and then confirms the change OK NOX NO 1 05 Configuration N...

Page 30: ...ct any line shown on the display the selected line is evidenced in red When in modify mode sets the desired value When pressed in modify mode cancels the selection made otherwise returns to the previo...

Page 31: ...ext keys shown on the display When in modify mode sets the desired value When pressed in modify mode cancels the selection made otherwise returns to the previous screen Enters edit mode of the selecte...

Page 32: ...lls through the available measurements After the activation of the function It moves the element from its current position Confirms the operation Cancels the operation OK Esc KEY FUNCTION Activate the...

Page 33: ...T air T flue Ex Air CO2 O2 Configuration Measures list 07 08 14 10 00 Eff tot PCI Loss tot PCI T T air T flue Ex Air CO2 O2 OK Configuration Measures list 07 08 14 10 00 Eff tot PCI Loss tot PCI T T...

Page 34: ...easured by the sensor This function can be either triggered by the overcoming of a CO concentration threshold which can be set by the user or in case it is known that the flue gases contain high CO co...

Page 35: ...e display Also activates the context key shown on the display Returns to the previous screen CONTEXT KEY FUNCTION Turns on Bluetooth communication Turns off Bluetooth communication Esc on Bluetooth en...

Page 36: ...Date format USA American or EU European Time format 12h or 24h KEY FUNCTION Activate the context keys shown on the display When in modify mode sets the desired value When pressed in modify mode cance...

Page 37: ...irms the setting Increases the brightness of the display OK KEY FUNCTION Activate the context keys shown on the display Increases or decreases the brightness of the display When pressed in modify mode...

Page 38: ...KEY FUNCTION Activate the context keys shown on the display When in modify mode sets the desired value When pressed in modify mode cancels the selection made otherwise returns to the previous screen...

Page 39: ...ble settings auto on or off Threshold that activates the dilution pump available only if the Mode parameter is set o auto KEY FUNCTION Activate the context keys shown on the display Select each line d...

Page 40: ...tion OK Sets the input used for the test P o P KEY FUNCTION Activate the context keys shown on the display In edit mode it sets the desired input When pressed in modify mode cancels the selection made...

Page 41: ...ys shown on the display In edit text Moves the cursor on the box corresponding to the letter or number required to form the word Returns to the previous screen In edit text back to the previous screen...

Page 42: ...2 Operator 1 07 08 14 10 00 Edit text Operator 1_ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Edit text _ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P...

Page 43: ...n the display Keys and select any line shown on the display the selected line is evidenced in red When in modify mode sets the desired value When pressed in modify mode cancels the selection made othe...

Page 44: ...the change performed SEE SECTION 9 6 2 This submenu contains details regarding the E Instruments Service Center to be contacted in the event of instrument fault or ordinary maintenance The instrument...

Page 45: ...4 9 6 1 Configuration Information Battery CONTEXT KEY FUNCTION Returns to the previous screen Esc 07 08 14 10 00 Information Battery Esc 94 KEY FUNCTION Activate the context keys shown on the display...

Page 46: ...ontext keys shown on the display Returns to the previous screen MESSAGE DESCRIPTION Sensor configured OK normal operation Flashing orange circle without writing indicating the gas detected Sensor is n...

Page 47: ...8 14 10 00 Information Service Esc info E Inst com www E Inst com Fax 215 750 1399 Tel 215 750 1212 Langhorne PA 19047 USA Ste 216 402 Middletown Blvd E Instruments 9 6 4 Configuration Information Pro...

Page 48: ...tegrity of the data stored into them Any issue is evidenced in the screen Memories Diagnostics Should this happen it is advisable to turn the instrument off and then on again In case the problem is pe...

Page 49: ...Gas measured Sensor revision index Production batch Sensor serial number Production date Calibration date Sensor Is current Sensor Ia current Esc Diagnostic Sensors S2 07 08 14 10 00 Is uA 0 15 Data...

Page 50: ...trap and check that the test cap is correctly inserted on the tip of the probe WARNING a damaged probe tip may impair the test Connect the flue gas sampling probe and water trap assembly to the instru...

Page 51: ...MB version 1 HW Cpu version 0 Calibration OK Memories OK 07 08 14 10 00 CONTEXT KEY FUNCTION Returns to the previous screen ESC KEY FUNCTION Activate the context keys shown on the display Returns to t...

Page 52: ...CONTEXT KEY FUNCTION Enters edit mode it is possible to turn the gas suction pump on and off Confirms the modification OK KEY FUNCTION Activate the context keys shown on the display In edit mode cycli...

Page 53: ...odification mode for the selected parameter Password On site calibration 07 08 14 10 00 0 0 0 0 OK OK KEY FUNCTION Activate the context keys shown on the display Selects line the selected line is evid...

Page 54: ...heck the battery charge level or connect the power adapter to avoid data loss during recalibration 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2...

Page 55: ...for which the recalibration is available In the recalibration screen all information related to the last performed calibration is shown as well as the relevant values Calibrate saves new calibration S...

Page 56: ...0 Elapsed time 00 03 00 Status not active Calibrate Ia uA 0 17 On site calibration Sensor CO 07 08 14 10 00 Is uA 2 22 Measured gas ppm 0 Applied gas ppm 1000 Elapsed time 00 03 05 Status not active C...

Page 57: ...ncentration for the calibration gas has not been set in the relevant line Applied gas The user didn t allow for the stabilization time to properly elapse The sensor could be damaged or exhausted and m...

Page 58: ...uration Language Pocc c o Deutsch Espa ol Fran ais English Italiano OK CONTEXT KEY FUNCTION Sets the selected language OK KEY FUNCTION Activate the context keys shown on the display Scrolls through th...

Page 59: ...et phase Exits the current screen without resetting Factory reset Cancels the factory data reset phase and goes back to the previous screen Esc OK F1 F2 07 08 14 10 00 Configuration Restore di fabbric...

Page 60: ...vice are in accordance with the Standard UNI 10389 1 which requires that you perform at least 3 samples spaced at least 120 sec BImSchV The factory settings of the device are in accordance with the Ge...

Page 61: ...nfigured settings At the end of the three analyses the screen with the average can be displayed which also contains all the data necessary to fill in the booklet of the system or plant In both modes m...

Page 62: ...previous analyses 10 2 Memory Menu Save F1 F2 OK Memory Save 07 08 14 10 00 OK Memory 1 Mode manual Analysis 1 Manual analysis mode Number of selected memory Number of analyses carried out Automatic a...

Page 63: ...Save 07 08 14 10 00 OK Memory 1 Mode UNI 10389 Samples 3 Interval s 120 Example 2 Saving the combustion analysis in automatic mode example UNI 10389 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7...

Page 64: ...ION 11 10 3 Memory Menu Average Memory Average analysis 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2 4 2 KEY FUNCTION Activate the context keys...

Page 65: ...firms the input of the selected letter or number In Edit text it cancels the letter or number that precedes the cursor In Edit text it goes from uppercase to lowercase to symbols to special characters...

Page 66: ...ils of measurement conditions KEY FUNCTION Activate the context keys shown on the display Selects line the selected line is evidenced in red Activates the context key located in the left side of the d...

Page 67: ...to next page Goes to previous page Starts printing the test ticket See section 10 Zoom By pressing this interactive key repeatedly the device displays the following sequence AAA AAA AAA AAA KEY FUNCT...

Page 68: ...test ticket SEE SECTION 11 OK Defines the starting sample to define the analysis average Defines the end sample to define the analysis average Memory Average 07 08 14 10 00 A 3 Da 1 Memory Average ana...

Page 69: ...m 120 Memory auto Print manual The selectable analysis modes are manual UNI 10389 BImSchV data logger The memory selection modes are manual or auto If auto mode has been selected the research of the a...

Page 70: ...6 1 This option allows the user to delete the contents of ALL memories to do this the user will have to confirm the operation so as to avoid losing previously saved data SEE SECTION 10 6 2 07 08 14 1...

Page 71: ...t confirms the input of the selected letter or number Confirms the settings and if the search function is enabled it starts the research 10 6 1 Memory Delete Single F1 F2 Memory Delete single 07 08 14...

Page 72: ...screen CONTEXT KEY FUNCTION Start erasing all memories Returns to the previous screen Deletes all memories Cancels the deleting and returns to the previous page 10 6 2 Memory Delete All F1 F2 Esc OK...

Page 73: ...023826A0 100714 KEY FUNCTION Activate the context keys shown on the display Returns to the previous screen CONTEXT KEY FUNCTION Returns to the previous screen 10 7 Memory Usage Esc Memory Usage 07 08...

Page 74: ...combustion analysis measurement values and information without any header comments or blank lines for operator comments Total is arranged with the complete SEE SECTION 11 3 Paper feed Feeds paper in t...

Page 75: ...8 14 10 00 Print Report Model partial Analysis running OK OK 07 08 14 10 00 Print Report Model partial Analysis running F1 Date 07 08 14 Time 10 10 Fuel Natural gas Altitude 0 m R H air 50 O2 4 2 CO2...

Page 76: ...1 07 08 14 10 00 Print Configuration Model partial Copies 1 OK KEY FUNCTION Activate the context keys shown on the display Selects line the selected line is evidenced in red In modification sets the v...

Page 77: ...ed off Print off OK KEY FUNCTION Activate the context keys shown on the display Selects line the selected line is evidenced in red In modification sets the value or the desired mode Activates the cont...

Page 78: ...ursor Cycles through uppercase lowercase symbols and special characters Aa KEY FUNCTION Activate the context keys shown on the display In edit text It moves the cursor on the box corresponding to the...

Page 79: ...B D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Edit text _ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Edit text M_ Aa 1 6 8 3 7 0 2 4 9 5 A F H C...

Page 80: ...the selected line is evidenced in red In modification sets the value or the desired mode Activates the context key located in the left side of the display Returns to the previous screen When in modify...

Page 81: ...on Header Measures list Print CONTEXT KEY FUNCTION Enters the modification mode for the selected parameter Confirms the settings Confirms the selected letter or digit Cancels the letter or digit befor...

Page 82: ...C 2 Select the line corresponding to the desired Bluetooth printer then proceed as follows 07 08 14 10 00 Edit text _ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R M Q T L N S O U X W Z V Y 07 08 1...

Page 83: ...fication When pressed in modify mode cancels the selection made otherwise returns to the previous screen CONTEXT KEY FUNCTION Adds a measurement Moves the position of a measurement Delets a measuremen...

Page 84: ...CI T T air T flue Ex Air CO2 O2 07 08 14 10 00 Eff tot PCI Loss tot PCI T T air T flue Ex Air CO2 O2 OK 07 08 14 10 00 Eff tot PCI Loss tot PCI T T air T flue Ex Air CO2 O2 07 08 14 10 00 Eff tot PCI...

Page 85: ...he middle of the flue behind the surfaces of the exchangers at the end of the boiler and make it pass through a special filter paper The soot stain obtained is compared with the surfaces blackened in...

Page 86: ...asurement the HOLD function is made available which allows to freeze the value shown on the display by pressing HOLD key SEE SECTION 12 6 The E4500 can perform the tightness test on heating plants whi...

Page 87: ...aving carried out the pressure zeroing sequence insert the probe in the chimney and measure the draft The draft values to be stored in the memory must be acquired before storing the analysis data To a...

Page 88: ...ng the analyses To join the values of the smoke test to the measurements of the current analysis use the function To print the ticket with the measurement of the smoke test activate the function It is...

Page 89: ...s being performed The values of the ambient CO that you want to save must be acquired before saving the analyses To join the values of the ambient CO to the measurements of the current analysis use th...

Page 90: ...ector T2 of the device Saves in the memory selected in the Select Memory menu the data acquired Starts printing the ticket SEE SECTION 11 Goes back to the visualisation of the supply water temperature...

Page 91: ...ECTION 11 12 6 Readings Pressure 07 08 14 10 00 Measurements Pressure P diff inH2O 0 01 O O 07 08 14 10 00 Measurements Pressure P ext inH2O 0 01 O Measurement of the differential pressure by means of...

Page 92: ...available parameters OK PARAMETER DESCRIPTION With this menu it is possible to perform a tightness test in accordance with UNI 7129 on new systems or systems that have been restored after a repair SEE...

Page 93: ...screen When in modify mode cancels the modification just made Duration of the stabilization phase that can be set between 15 and 240 minutes 07 08 14 10 00 New piping Configuration Stabilization min 1...

Page 94: ...This value gives a rough indication about the stabilization level reached in the piping system Wait time Remaining time before the stabilization phase ends Once the stabilization phase is terminated t...

Page 95: ...New piping Configuration Stabilization min 15 Print manual 07 08 14 10 00 New piping Configuration Stabilization min 15 Print manual 07 08 14 10 00 New piping Configuration Stabilization min 15 Print...

Page 96: ...ss test ongoing Stop F1 stop F2 cancel F1 07 08 14 10 00 New piping Pressurization P diff hPa 0 06 O NOTE If while configuring the tightness test the automatic printing mode has been selected the tigh...

Page 97: ...as V pip 25 0 dm3 P1 10 05 hPa P2 10 03 hPa P 0 02 hPa Qtest 0 0 dm3 h Qref 0 0 dm3 h Result tight 07 08 14 10 30 Print Report Model Tightness test Analysis Running F1 WARNING F1 stop Printing Please...

Page 98: ...ons of piping In Calculate Volume it adds up one or more sections of piping Confirms the element entered in Measure Volume it starts the volume measuring procedure in Calculate Volume it zeroes the vo...

Page 99: ...the amount of the leakage is strictly related to the nature of the gas under pressure When the tightness of a piping has to be evaluated it is mandatory to specify the family to which the gas belongs...

Page 100: ...e tightness test by pressing the key relative to the context key which starts the stabilization phase In the stabilization screen the following values are displayed P diff Actual pressure measured by...

Page 101: ...G the system is authorized to operate without restrictions or intervention Compl 30 DD piping temporarily suitable for operation when the leakage flow calculated in the reference conditions is include...

Page 102: ...in 1 Print manual Fuel L P G Test gas Air Type test preliminary Volume dm3 18 0 07 08 14 10 00 Existing piping Configuration Stabilization min 1 Print manual Fuel L P G Test gas Air Type test prelimin...

Page 103: ...10 00 Existing piping Configuration Stabilization min 1 Print manual Fuel L P G Test gas Air Type test preliminary Volume dm3 18 0 07 08 14 10 00 Existing piping Configuration Stabilization min 1 Pri...

Page 104: ...culate volume OK 07 08 14 10 00 Existing piping Measure volume Connect hose to P Press OK to start OK OK 07 08 14 10 00 Existing piping Measure volume Connect hose to P Press OK to start System stabil...

Page 105: ...14 10 00 Existing piping Configuration Stabilization min 1 Print auto Fuel L P G Test gas Air Type test complete Volume dm3 18 0 Measure volume Calculate volume OK 07 08 14 10 00 Existing piping Calc...

Page 106: ...atically Automatically after 1 minute 07 08 14 10 15 Existing piping Test o o o o hPa 100 00 P1 hPa 100 00 P2 hPa 0 00 P 00 01 00 Wait time o o o o 07 08 14 10 15 Existing piping Test F1 F2 hPa 100 00...

Page 107: ...NG F1 stop Printing Please wait NOTE If while configuring the tightness test the automatic printing mode has been selected the tightness test is printed automatically Instead if the manual printing mo...

Page 108: ...P1 10 05 hPa P2 10 03 hPa P 0 02 hPa Qtest 0 0 dm3 h Qref 0 0 dm3 h Result tight 07 08 14 10 30 Print Report Model Tightness test Analysis Running F1 WARNING F1 stop Printing Please wait The tightnes...

Page 109: ...109 K000000000EJ 023826A0 100714 12 11 Measurements External probe Not available...

Page 110: ...ors the details of which are then memorized and used for reference during the analysis It is equally important that this phase is performed in a fresh air environment The pressure sensor is also zeroe...

Page 111: ...ically at the respective intervals set at least 120 sec according to UNI 10389 1 At the end of each test the instrument will emit an audible alarm one beep after the first test two beeps after the sec...

Page 112: ...Restore 07 08 14 10 00 Save Select Delete Average Data logger Usage Memory PARAMETERS TO SET BEFORE PROCEEDING SEE SECTION 10 0 Select Data logger PARAMETERS TO SET BEFORE PROCEEDING SEE SECTION 9 0 A...

Page 113: ...ents will not be printed with the combustion analysis 07 08 14 10 00 Report Test Printer Configuration Header Measures list Print 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue...

Page 114: ...mber 2 07 08 14 10 00 Save Select Delete Average Data logger Usage Memory 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2 4 2 Combustion analysis 0...

Page 115: ...ysis Average Memory 12 OK Model partial Memory Average analysis 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2 4 2 Memory Average analysis 07 08 1...

Page 116: ...s Altitude 0 m R H air 50 O2 4 2 CO2 9 3 Ex Air 1 25 T flue 190 2 C T air 15 4 C T 174 8 C Loss tot 8 6 Eff Tot 91 4 ET 4 9 t 91 4 CO 148 ppm NO 40 ppm NOX NO 1 03 NOX 41 ppm Amb CO 0 ppm Draft 0 05 h...

Page 117: ...5 CO2 9 3 O2 4 2 07 08 14 10 00 Print Report Analysis BImSchV Memory 3 OK Model partial 07 08 14 10 00 Print Report Analysis BImSchV Memory 3 F1 Model partial WARNING F1 stop Printing Please wait NOTE...

Page 118: ...nting mode has been selected exemplified case at the end of the tightness test the results are displayed and they can be saved and or printed In this case proceed as follows Date 07 08 14 Time 10 10 F...

Page 119: ...Sensor CO 100 000 ppm Cod AACSE17 Flex Sensor CO 20 000 ppm Cod AACSE18 FLEX Sensor CxHy 0 5 00 vol referred to CH4 Cod AACSE23 Flex Sensor CO H2 low range Cod AACSE24 Flex Sensor NO low range Cod AA...

Page 120: ...LIFE RECALIBRATION Flex Sensor O2 Cod AACSE11 O2 Oxygen Yellow 24 months not necessary Flex Sensor O2 Cod AACSE15 O2 Oxygen 24 months not necessary Flex Sensor CO H2 Cod AACSE12 CO Carbon Monoxide Re...

Page 121: ...PREVIOUS ONE HAS BEEN DETECTED EXAMPLE OF A NEW SENSOR INSTALLED IN POSITION 4 PREVIOUSLY NOT PRESENT SO2 A NEW SENSOR HAS BEEN DETECTED The upgrading of the number of sensors can be easily done by t...

Page 122: ...g value x gain adjustment Example 1 34 x 1 67 2 24 14 7 Installing the CxHy sensor When the CxHy position S3 S4 is mounted in the instrument it is mandatory to configure the autozero by set ting it at...

Page 123: ...To avoid this drawback the only way to know the amount of CO2 produced in a combustion process with mixed fuel is to measure the CO2 with special NDIR sensors 14 9 Installing the CO2 sensor When the C...

Page 124: ...strument with abrasive cleaners thinners or other similar detergents 15 2 Preventive maintenance At least once a year send the instrument to a SERVICE CENTER for a complete overhaul and thorough inter...

Page 125: ...6 Replacing the gas sensors The gas sensors of the instrument shall be periodically replaced see the following table with new or recalibrated sensors The user can easily perform this replacement opera...

Page 126: ...6A0 100714 3 Locate the sensor to be replaced here is an example of a connected sensor to be replaced Electrical connection 4 Disconnect the sensor to be replaced here is an example of a disconnected...

Page 127: ...again taking care the electric connection is turned outside the instrument not inside See point 5 5 The sensor is bayonet connected to its socket rotate it counter clockwise to remove it Here is an ex...

Page 128: ...O Nitrogen Oxide S3 48 hours 2 Flex Sensor NO2 Cod AACSE14 NO2 Nitrogen Dioxide S2 S3 S4 2 hours 1 Flex Sensor SO2 Cod AACSE13 SO2 Sulphur Dioxide S2 S3 S4 2 hours 1 Flex Sensor CO 100 000 ppm Cod AAC...

Page 129: ...Follow these instructions to replace the battery pack 1 Remove the battery compartment cover 3 Remove the battery pack connector and replace the pack with a new one following the reverse procedure de...

Page 130: ...Close the whole block of the lid of the printer pressing it lightly so as to hook it on to the device 5 At this point it is possible to use the printer See the parameter Print 1 Lift the top tile indi...

Page 131: ...problem Send the instrument to a service center The analysis screen gives a flue gas temperature Tf error a The thermocouple is not connected connect the thermocouple to the analyzer b The sensor has...

Page 132: ...ery pack is old Battery capacity tends to diminish with age If battery life has become unacceptable replace the battery pack The values shown in the analysis screen are not reliable a Sensor s is are...

Page 133: ...r supply with car adapter AA CR07 Rigid plastic case AA ZN01 Back pack AAC CT01 Case with shoulder strap AAC DP02 Deprimometer for Draft test AAC KP01 Differential pressure kit AA KT04 Tightness test...

Page 134: ...O2 4 2 CO2 9 3 Ex Air 1 25 T flue 190 1 C T air 15 4 C T 174 7 C Loss tot 8 7 Eff tot 91 4 c 4 9 t 91 4 CO 146 ppm NO 40 ppm NOX NO 1 03 NOX 41 ppm COMPANY Ltd Park Road 9 Tel 800 555 1234 Oper John S...

Page 135: ...le of Full analysis report COMPANY Ltd Park Road 9 Tel 800 555 1234 Oper John Smith Sign ______________ Test according to UNI 10389 1 E4500 3 Serial 999989 Memory 01 Analysis Average Date 04 04 14 Tim...

Page 136: ...3 h Qref 0 0 dm3 h Result compliant Note Example of Draft Ticket COMPANY Ltd Park Road 9 Tel 800 555 1234 Oper John Smith Sign ______________ E4500 3 Serial 999989 Memory 01 Date 04 04 14 Time 10 30 D...

Page 137: ...uels CO2 t The value of CO2 generated by combustion in stoichiometric condition i e without excess Oxygen and therefore maximum A1 A2 B Also please have a look at the Siegert formulas from the Europea...

Page 138: ......

Page 139: ...00 C is in conformity with the essential requirements of directives 2004 108 CE and 2006 95 CE The full text of the conformity certificate with EMC directives Electro Magnetic Compatibility and LVD di...

Page 140: ......

Page 141: ...NOTE...

Page 142: ...NOTE...

Page 143: ......

Page 144: ...E INSTRUMENTS INTERNATIONAL LLC Address 402 Middletown Blvd Ste 216 Langhorne PA 19047 USA Tel 215 750 1212 Fax 215 750 1399 E mail info E Inst com Website www E Inst com...

Search results

Summary of Contents for E4500

Reviews:

E Instruments E4500, Operating & Maintenance Manual, Page: 1 / 144

Search results

Summary of Contents for E4500

Reviews: