Buderus Logano plus SB615 Gas Installation And Maintenance Instructions Manual Download Page 46

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Logano plus SB615 Gas - We reserve the right to make any changes due to technical modifications.

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Summary of Contents for Logano plus SB615 Gas

Page 1: ...rior to installation and maintenance Note This boiler must only be operated with natural gas or liquid propane LP Installation and maintenance instructions Gas fired condensing boiler Logano plus SB615 Gas 6 720 640 266 08 2009 GB IE ...

Page 2: ...illing the heating system and checking connections for leaks 17 5 9 Fitting the lagging 18 5 10 Fitting the connection plates 19 5 11 Fitting the side panels 20 5 12 Routing the burner cable 21 5 13 Fitting the back plate 22 5 14 Fitting the front boiler cover 23 5 15 Fit and connect the control unit accessory 23 5 16 Installing the temperature sensor set 25 5 17 Fitting the boiler cover sections ...

Page 3: ...supplied by Buderus are excluded from the Buderus warranty Risk to life from gas explosion There is a risk of explosion if you can smell gas B No open flames Do not smoke Do not use lighters B Prevent sparks Do not operate electrical switches including telephones plugs door bells mobiles or other electrical devices B Close the main gas shut off valve B Open windows and doors B Warn all occupants o...

Page 4: ...ces can corrode the appliance and invalidate any warranty Preventative maintenance B Carry out annual maintenance and cleaning procedures In the course of this work check the entire heating system including neutralisation device for correct function B Have faults corrected as quickly as possible in order to prevent system damage and to help protect your heating system Frost protection The heating ...

Page 5: ...te 2 4 Standard delivery B Upon delivery check all packaging for damage B Check the delivered package s for completeness Boiler mounted on pallet Connection pipe for low water indicator connected to the boiler body for boiler size 400 kW Technical documents attached to boiler block Siphon in the combustion chamber Boiler casing with thermal insulation and accessory bag packed in the wooden crate C...

Page 6: ... width incl casing BGR Base frame DAA Gas outlet EL Cold water inlet drain H Boiler height including control unit e g Logamatic 4311 12 control unit H 235 mm HAA Flue outlet height HEL Drain HK Boiler height excl control unit L Boiler length incl casing LBR Burner length LK Boiler block length RK1 Boiler return 1 RK2 Boiler return 2 VK Boiler flow VSL Flow safety line 1 Side mounted control unit h...

Page 7: ...135 1275 1275 Boiler flow2 Ø VK DN 65 65 80 80 100 100 100 HVK mm 1239 1239 1260 1260 1442 1613 1613 Boiler return 12 Ø RK1 DN 65 65 80 80 100 100 100 HRK1 mm 142 142 142 142 150 150 150 A1 mm 275 275 300 300 290 284 284 Boiler return 22 Ø RK2 DN R 1 R 1 R 1 65 65 80 80 HRK2 mm 495 495 512 512 597 685 685 A2 mm 295 295 310 310 315 360 360 Flow safety line3 Ø VSL DN R 1 R 1 32 32 50 50 50 HVSL mm 1...

Page 8: ...132 7 169 2 210 7 282 8 Partial load kW 50 6 64 5 80 2 108 1 Flue gas temp 6 Full load C 66 66 71 71 68 69 71 Partial load C 45 45 45 44 45 44 44 Flue gas mass flow rate Full load kg s 0 0579 0 0738 0 0956 0 1235 0 1592 0 2040 0 2555 Partial load kg s 0 0231 0 0295 0 0383 0 0494 0 0637 0 0816 0 1022 Logatop VM Full load kg s 0 0633 0 0808 0 1010 0 1350 Partial load kg s 0 0220 0 283 0 0352 0 0474 ...

Page 9: ...st be observed In the Netherlands technical rules building regulations and other legal requirements e g NEN 1078 GAVO NEN 3028 and NEN 1010 must be observed when installing and operating the system In Austria observe local building regulations as well as ÖVGW Directive G1 or G2 ÖVGW TR gas or LPG during installation The requirements of the national directive Article 15a B VG regarding emissions an...

Page 10: ...ating system and should be 1 3 times that pressure and in any case no less than 1 bar 3 4 Safety limits Safety limits Maximum flow temperature 120 C1 1 For Germany Always follow the national standards and regulations of the country where the appliance is installed Permissible operating pres sure 145 185 kW 4 bar 210 310 kW 5 bar 400 640 kW 5 5 bar Maximum time constant on High limit safety cut out...

Page 11: ...on when installing a third party burner 2 When using a side mounted control unit holder 3 Take account of burner dimensions CAUTION System damage due to frost B Install the heating system in a room protected from the risk of frost The support area must be flat and able to support the applied weight with a slight incline to the rear to ensure ventilation of the boiler Make sure there is additional ...

Page 12: ...u have to ensure additional clearance Æ Fig 2 page 11 3 5 2 Levelling the boiler B Level the boiler towards the back using a spirit level to prevent air pockets forming inside the boiler Fig 3 Level the boiler backwards for legend see Fig 1 page 6 3 6 Disposal Use metal shims to level the boiler Please note the following B Dispose of packaging in an environmentally responsible manner B Dispose of ...

Page 13: ...r 4 1 2 Transporting the boiler using two pallet trucks B Slide a pallet truck under the front and the back of the boiler B Raise the boiler evenly using the two pallet trucks DANGER Risk to life from incorrectly secured boiler B Use suitable equipment when transporting the boiler e g two pallet trucks or a forklift truck B When transporting secure the boiler to the method of transport to prevent ...

Page 14: ...t hand side factory set to the left hand side B Push the hinge bolts out of the hinges from underneath 1 B Refit the washer 2 and the two hinge pins to the adjacent hinges Make sure that the washer is re installed Fig 4 Reversing the door hinges 1 Hinge pin 2 Washer CAUTION System damage due to open combustion chamber The combustion chamber must remain sealed by the burner door so that the stainle...

Page 15: ... low water indicator onto the low water indicator tube B If the LWI connection is not being used for the installation of a low water indicator remove the plastic plug and close off the LWI connection with a blanking plug Note that a minimum pressure monitor must be connected for 145 kW to 240 kW For 310 kW 145 kW and higher in Poland a minimum pressure limiter MDB must be installed This requires a...

Page 16: ... 5 7 3 Connecting the safety line flow B Fasten the relief valve to the VSL safety line flow connection using 4 screws Æ Fig 6 Fig 6 Logano plus SB615 Gas boiler connections To protect the boiler from debris within the system water we strongly recommend the installation of a dirt trap in the return leg of the plant CAUTION System damage due to leaking connections B Ensure pipework connections to a...

Page 17: ...dards applicable in your country for the prevention of contamination of drinking water e g by water from heating systems B Observe EN 1717 CAUTION Risk of system damage from excess pressure when testing for leaks Pressure control and safety equipment may be damaged through excessive pressure B Ensure that whilst you are carrying out a leak test no pressure control or safety equipment is fitted whi...

Page 18: ...to the right and the left onto the wrap around insulation with 2 spring hooks on each side 3 B Locate the insulation strip 2 at the top around the boiler shell ring and secure to the right and the left onto the lower front insulation section with two spring hooks on each side 3 B Place the upper front insulation section on the front of the boiler body Fig 8 Fitting and fastening the lagging 1 Low ...

Page 19: ...he connection plates B Insert front connection plate with trapeze shaped cut out facing downwards over the threaded studs with the 2 holes at the top and fasten with nuts Æ Fig 10 B Insert back connection plate with trapeze shaped cut out facing downwards over the threaded studs with the 2 holes at the top and fasten with nuts Æ Fig 10 B Balance the front and rear connection plates with a spirit l...

Page 20: ...tes Each connecting plate is secured in the front hole and the rear slot using 2 self tapping screws Fig 11 Inserting and securing the lateral connection plates 5 11 Fitting the side panels B Insert side panels with the flange behind the boiler frame at the bottom and in the slot in the centre Fig 12 Inserting side panels The cutout in the flange of each side panel section must be in the centre of...

Page 21: ...he lagging behind the folded edge on the side panel 5 12 Routing the burner cable B Insert the strain relief 2 for the burner cable 3 with both pins into the holes on the angled section of the left or right side panel B Adjust the burner cable 3 to the desired length feed through the strain relief 2 close tab and fasten to the base rail with 2 self tapping screws Fig 13 Hook in the side panels and...

Page 22: ... two upper self tapping screws also pass through the connection plates B Secure one or two cable clips 5 or a cable duct on the fold on the upper rear panel section Fig 14 Screwing the 2 part real panel in place boiler rating 145 to 310 kW 1 Lower rear panel 2 5 self tapping screws 3 4 self tapping screws 4 Upper rear panel 5 Cable clamp cable channel Boiler sizes 400 kW to 640 kW B Secure the boi...

Page 23: ...n top of the boiler or with the side mounted control unit holder accessory onto the boiler side Refer to the enclosed installation instructions if using the optional control unit side holder Fig 17 shows the control unit and the front cover 1 from the back B Undo both screws from cover 1 Lift off the cover B Fit the control unit at the front by inserting the hooks 4 into the oval holes in the fron...

Page 24: ...ce with the labelling on the plug in connector strip B Make all electrical connections to the appropriate plug in connectors according to the wiring diagram Observe the following when connecting the control unit B Carefully route the cables leads and capillary tubes B Never kink capillary tubes during installation B Always have electrical work inside the heating system carried out by a qualified e...

Page 25: ...ig 17 page 23 to secure control unit cover Fig 19 Securing the cable with cable clips 5 16 Installing the temperature sensor set Test point M is located at the top rear of the boiler B Route the capillary tubes with temperature sensors and quarter dummy plugs to the sensor well in test point M and insert the temperature sensor into the sensor well until it bottoms out Fig 20 Inserting temperature ...

Page 26: ...er 4 Sensor well 5 17 Fitting the boiler cover sections Boiler sizes 145 kW to 400 kW 4 boiler cover sections Boiler sizes 510 kW to 640 kW 5 boiler cover sections B Loosely locate the boiler cover sections one after the other on the right and left side panels Fig 22 Fitting the boiler cover sections Example 1 Recess for boiler sizes 400 kW and upwards To ensure a good contact between sensor well ...

Page 27: ...ith two machine screws on the front of the boiler body Fig 23 Securing the lower connection plate B Hook the lower front panel section with the four hooks 1 into the slots to the left and right on the side panels B Insert the upper front panel section with its hooks 2 into the slots on the lower front panel and hook the top into the front boiler cover 3 Fig 24 Fasten lower and upper front panels 1...

Page 28: ...ing the data plate 1 Restrictor 2 Device label 3 Data plate 5 20 Connecting and filling the neutraliser accessory Please refer to the separate installation manual for installation and maintenance of the neutralisation device B Fit the drain hose 1 with a hose clip to the condensate outlet siphon Fig 26 Connecting and filling the neutraliser 1 Drain hose CAUTION System damage You must ensure that t...

Page 29: ...te pipework observe the following B Carefully drain the condensate created inside the boiler and possibly in the flue pipe B Drain the condensate into the sewerage system in accordance with the requirements in your country B Observe regional requirements DANGER Risk to life from poisoning Siphons which are not filled with water or open connections can cause a risk to life from escaping flue gas B ...

Page 30: ...that conform to building regulations and are resistant to humidity B Before commissioning the heating system check that the flue gas system used is suitable for the boiler B Follow guidelines in the planning instruction B Check the flue connection for leaks B Observe the flue system manufacturer s installation instructions 5 22 2 Fitting the flue pipe sealing collar accessory B Fit the flue pipe s...

Page 31: ...machined accordingly onsite B Drill or cut the burner plate to match the required blast tube diameter B Drill holes for fastening the boiler using the burner connecting flange as a template B Fasten the burner plate to the burner door using the hex head bolts and washers seal with gasket CAUTION System damage from incorrect burner B Only use burners that meet the technical requirements of the Loga...

Page 32: ...ype you must use the corresponding burner plate or make necessary alterations Adjust the hole in the burner door thermal insulation if necessary B Seal the gap between blast tube and lagging 1 on site Fig 28 Sealing the gap between burner and insulation dimensions in mm 1 Area between blast tube and thermal insulation When fitting the burner accessory you must observe the burner manufacturer s ins...

Page 33: ...the gas valve B If a leak is discovered all connections must be checked using a frothing agent We recommend that a gas filter be installed in the pipework in accordance with local regulations DANGER Risk to life from gas explosion Leaks may have been created on pipes and fittings following the commissioning work B Carry out the correct leak tests B Only use approved leak detection agents for leak ...

Page 34: ...tem prior to commissioning to prevent contamination that could e g block and damage the circulation pump CAUTION System damage due to heavy dust deposits B Do not operate the boiler where heavy dust contamination persists e g through building work inside the boiler room DANGER Risk to health from drinking water contamination B Always observe the regulations and standards applicable in your country...

Page 35: ...ther the pH value of the heating water has stabilised DANGER Risk to life from escaping flue gases B Before commissioning the boiler or the neutralisation device pour about 10 litres of water into the inspection opening or into the heating space in order to fill up the neutralisation holder and prevent the escape of flue gases from the boiler siphon DANGER Risk to health from drinking water contam...

Page 36: ...lue gas collector is closed Æ Fig 32 page 42 B Ensure that the burner door is secured with door bolts B Check that the safety equipment is functioning properly 6 4 Commissioning the control unit and the burner B Use the control unit to start the boiler By commissioning the control unit you also automatically commission the burner The burner can then be started via the control unit For further deta...

Page 37: ...k testing gas flue gas water page 33 page 30 page 17 4 Start up the control unit Æ control unit documenta tion 5 Start up the burner Æ burner documentation 6 Perform a leak test on the hot gas side After being in operation for a short time retighten the burner door bolts to prevent leaks around the door as a result of the pack ing cord settling 7 Inform the system user hand over the technical docu...

Page 38: ...the burner CAUTION System damage due to frost When the heating system is switched off the system water can freeze up and expand in cold weather B Protect your heating system against frost when temperatures below zero are expected Where there are no frost stats to protect the vulnerable parts of the system drain the heating water from the lowest point of the heating system using the fill drain valv...

Page 39: ...d under the terms of paragraph 9 of the heating plant legislation to arrange to have the heating system cleaned and maintained B The entire condensing unit including any neutralisation device must undergo maintenance once a year B We recommend arranging an inspection and maintenance contract B For burner maintenance follow the burner manufacturer s maintenance instructions DANGER Risk to life from...

Page 40: ...move the return bonnet B Clean the combustion chamber and the heating surfaces Fig 30 Removing the return hood and opening the burner door DANGER Risk of injury due to burner door falling off when opened B Make sure that both hinge bolts Æ Fig 7 1 page 18 are inserted CAUTION Boiler damage due to not using the appropriate cleaning equipment B Only Buderus cleaning equipment may be used for cleanin...

Page 41: ...rough the secondary heating pipes If you do not push all the bristle part of cleaning brush right through the secondary heating pipe you will find it very difficult to remove the brush from the pipe B Push the bristle part of the cleaning brush right through the secondary heating pipe until the bristles emerge at the other end of the pipe CAUTION System damage due to faulty seals B Check the seals...

Page 42: ...ector To be able to remove combustion residues from the flue gas collector the clean out cover has to be removed This is located on the rear panel B Undo the wing nuts on the cleaning cover 1 and remove the cleaning cover B Remove all loose combustion residues from the flue gas collector B Refit the clean out cover in the reverse order of removal B Check whether the siphon is filled with water Fig...

Page 43: ... systems the pressure gauge needle 2 must lie within the green field 3 The red pressure gauge needle 1 must be set to the required heating system pressure B Set the manometer pointer accordingly B Check the heating system water pressure Fig 34 Pressure gauge for sealed unvented heating systems 1 Red needle 2 Pressure gauge needle 3 Green band 6720615883 33 1RS 1 2 3 Generate the operating pressure...

Page 44: ...em for the following Tightness leaks visible signs of corrosion Signs of ageing 4 Check the combustion chamber and the heating surface for contamination shut down the system for this step page 39 5 Check the burner Æ burner documentation 6 Check the flue for function and safety Æ burner documentation 7 Check the water pressure of the heating system and pre charge pressure of the diaphragm expansio...

Page 45: ... pipe from burner page 38 2 Cleaning hot gas flues heating surfaces page 40 3 Clean the combustion chamber Clean the condensate outlet Cleaning the flue collector page 40 4 Check and if required replace gaskets packing cord on the burner door 5 Start up the heating system page 34 6 Final maintenance check take measurements and docu ment figures and test results Æ burner documentation 7 Check the f...

Page 46: ...8 Logano plus SB615 Gas We reserve the right to make any changes due to technical modifications 46 Notes ...

Page 47: ...8 Logano plus SB615 Gas We reserve the right to make any changes due to technical modifications 47 Notes ...

Page 48: ... Cherry Orchard Dublin 10 Tel 01 6305700 Fax 01 6305706 01 6305715 www cfquadrant ie E mail sales cfquadrant ie Buderus Cotswold Way Warndon Worcester WR4 9SW Customer service 0870 421 5933 Technical support 0870 421 5944 Fax 01905 753130 www buderus commercial co uk In the UK and IE Buderus is a brand name of Bosch Thermotechnology Ltd ...

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