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DIAPER FEEDER Device

MATRIX CUBE

- 93 -

DIAPER FEEDER Troubleshooting and Maintenance

Indications Provided by the Red LEDs on DIAPER FEEDER Device

Status of DIAPER FEEDER

device

Led on the TS44.. sensor

Identification BLINKING

GREEN/RED

ALTERNATE

FLASHING

ERROR E2

BLINKING

GREEN/RED ALTERNATE

FLASHING

MOTOR LOCKED

(with CONTROL (+) button)

(*)

ON ON

TENSION ERROR

BLINKING GREEN/RED

ALTERNATE

FLASHING

(*)

This condition is obtained when you are working with the tension defined in P2. If you are working with
the tension defined in P1, even if you press the Control (+) button, the LEDs remain off. However,
pressing the Control button, the tension defined in P1 will be displayed.

To interpret the failure condition and restore the normal operating conditions, please refer to the
following table.

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111
112
113
114
115
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Summary of Contents for MATRIX CUBE

Page 1: ...MATRIX CUBE Operating Manual ENGLISH Rev 4 2 April 2014 ...

Page 2: ...f this Manual without notice For any technical or commercial problem please contact your local BTSR dealer or call directly BTSR customer service center We will be glad to meet your needs Thank you for your trust and good job The product described herein is compliant with the requirements of Machine Directive 2006 42 EC EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC All BTSR produc...

Page 3: ...Introduction i ...

Page 4: ......

Page 5: ...ctual elastic yarn application point and based upon DIAPER FEEDER motor driven devices BTSR Patent The two adjustment systems are controlled and coordinated by a CPU consisting of a SM DIN DUOLOOP Board capable of communicating both with the TS55 sensors and with the DIAPER FEEDER devices via RS485 serial lines The control adjustment parameters of TS55 sensors and of DIAPER FEEDER devices can be p...

Page 6: ...ol with the head of the next spool thus obtaining a long operation capacity without having to stop the machine to replace the empty spools The passing from a run out spool to the next spool is detected by yarn running sensors which inform the operator about the occurred spool change through a message displayed both on SMART MATRIX CUBE terminal and on the display of DIAPER FEEDER device that contr...

Page 7: ...ual The manual is subdivided into 5 sections plus an appendix Section 1 includes the connection diagrams and the electrical interface of the various system components as well as the instructions for a correct assembly and loading of creels Section 2 provides the operating instructions for a correct use of the SMART MATRIX CUBE terminal as well as the parameter configuration programming instruction...

Page 8: ... the creel frame are correctly connected to the protection earth system PE clamp and stranded wires to connect the various creel elements Whenever a creel cleaning or maintenance operation is to be carried out at a height exceeding 2 meters use exclusively a footboard a self stable ladder or a suitable lifting device Never lean a ladder to the creel and never try to use the creel frame to reach th...

Page 9: ...ed to provide the best production performance Warranty does not include possible damages or indirect costs due to machinery stop productivity decrease or defective production caused by a non correct operation of BTSR equipment devices It is the responsibility of the customer to carry out periodical cleaning device calibration offset and overall performance check aimed at keeping the equipment oper...

Page 10: ...Introduction MATRIX CUBE vi Page intentionally left blank ...

Page 11: ...ough the SMART MATRIX CUBE Buttons 33 2 4 Interpretation of Operating Screens 34 2 5 SMART MATRIX CUBE Menu Structure 35 Device Configuration and Numbering 36 WEB UP function 39 BUS NODE function 40 CUBE TYPE function 41 Configuration of I O Signals on SM DIN and SMART MATRIX CUBE 42 Setting the motor rotation direction 43 DUO LOOP enabling disabling 44 FIELD BUS enabling disabling 45 Efficiency C...

Page 12: ...vice Elastic Yarn Feeding Device DIAPER FEEDER 73 5 Maintenance of MATRIX CUBE System 5 1 Preventive ordinary maintenance 97 5 1 1 Periodic cleaning of the various components 97 5 1 2 Calibration of tension sensors 98 5 1 3 Coil separator adjustment 100 Annex A A 1 Sign Off procedure at system reception 101 ...

Page 13: ...Installation and Connections 1 ...

Page 14: ......

Page 15: ... the creel modules No Description Code 1 MATRIX CUBE creel module MCC MCC 001 2 Separating panel ST 4 048 3 Centering pin ST 2 374 4 Bed frame with casters MCC BCS 001 5 MASTER CUBE electrical box MCC MCB 001 6 SMART MATRIX CUBE terminal MCC SMC 001 7 MATRIX CUBE wheel assembly MCC MCW7001 1 2 2 2 2 1 1 3 4 5 6 7 3 A B C A B C ...

Page 16: ...TRIX CUBE 2 1 2 TS55 Sensor Assembly The TS55 sensor assembly must be installed as close as possible to the elastic yarn application point A Sensor cable junction board see paragraph 1 4 TS55 Sensor Connection B TS55 Sensors A A B B ...

Page 17: ...ply unit W1 which delivers a 24 VDC output voltage used to power all system components SM DIN DUOLOOP W2 DIAPER FEEDER devices etc The following figures show the electrical box location the correct ground connection of creel elements the topographic view of the electrical box as well as the interconnection diagram of all system components The TS55 sensor connectors and DIAPER FEEDER connectors fea...

Page 18: ...and Connections MATRIX CUBE 4 Topographic View of MASTER CUBE Box MASTER CUBE Interconnection Diagram SERIAL INTERFACE MACHINE INTERFACE THREE PHASE POWER SUPPLY GROUND PROTECTION FUSES MAIN SWITCH START STOP RELAY ...

Page 19: ... Connection of MATRIX CUBE creel modules TS55 connection A Start Stop Alarm etc signal cable 380 480 Vac power cable SMART MATRIX CUBE connection From MASTER CUBE Box A TS55 Sensor TS55 Sensor PIN COLOR SIGNAL 1 Brown Vdc 2 White Rx Tx 3 Yellow GND sch 4 Green Rx Tx TS55 Sensor TS55 CONNECTOR FRONT VIEW ...

Page 20: ...trical Box Lead the DIAPER FEEDER interface cable shown with green lines and of SMART MATRIX CUBE terminal shown with blue line inside the creel module cable ducts until reaching the electrical box and connect them to the corresponding connectors as shown on the following figure ...

Page 21: ...g communication speed on CV232 485 9 115 Kbps If necessary press the small P button SMART MATRIX CUBE Terminal Technical Characteristics Power supply voltage 24 VDC 10 Current absorption 100 mA Max Protection fuse SMART MATRIX 1 5 A Protection fuse Sensor power supply 1 5 A 0 24 VDC VIL Max 1 2 VDC Inputs VIH Min 5 VDC Operating temperature range 10 60 C Storage temperature 25 85 C Overall dimensi...

Page 22: ...MATRIX CUBE 8 1 7 SM DIN DUOLOOP Interface Machine Interface INPUT Machine Interface OUTPUT DIAPER FEEDER chain DIAPER FEEDER chain TS55 chain TS55 chain Max 10 DIAPER FEEDER devices and 10 TS55 sensors PROFIBUS Interface PSU 20AS ...

Page 23: ...oltage 24 VDC Maximum absorption 200 mA Max Protection fuse Board protection 5 A Protection fuse sensors supply 3 A 0 3 A 125 VAC STOP output normally open contacts 1 A 30 VDC 0 24 VDC VIL Max 1 2 VDC Inputs VIH Min 5 VDC Operating temperature range 10 60 C Storage temperature 25 85 C Dimensions 138 5x124x35 mm ...

Page 24: ...ration 1 A under stress Maximum absorption 3 A at start up STOP Outputs relay contacts NO 0 3 A 125 VAC 1 A 30 VDC Opto insulated Inputs 0 24 VDC VIL Max 1 2 VDC VIH Min 5 VDC Max voltage Inputs Output 30 VDC Programmable yarn tension 0 5 100 0 gr resolution 0 1 gr or 5 1 000 gr resolution 1 gr Depending on the type of TS44 sensor used Programmable alarms 0 1 10 sec Integrated keypad 3 push button...

Page 25: ...1 gr Programmable alarms 0 1 25 sec Dimensions 220 x 86 x 98 mm Operating temperature range 10 60 C Storage temperature 25 85 C Tension range 0 full scale IP degree IP54 TS44 Sensor DIAPER FEEDER Technical Characteristics Power supply voltage 12 24 Vdc 10 Absorption 20 mA max Analogue Output 100 mV 10V Analogue output resistance 1K Ohm Operating temperature range 10 50 C Storage temperature 25 85 ...

Page 26: ...mable from 5 to 1000 msec Sensitivity Programmable 10 levels Signaling With integrated LEDs Dimensions mm 25 x 10 x 36 3 Operating temperature range 10 60 C Storage temperature 25 85 C TS55 Sensor Technical Characteristics Power supply voltage 12 24 Vdc 10 Absorption 20 mA max Operating temperature range 10 50 C Storage temperature 25 85 C Tension range 0 full scale Useful tension range 0 95 full ...

Page 27: ...APER FEEDER device when the machine is stopped P05 Tension control on TS55 sensors P06 Offset on TS55 sensors Procedure Run Time status During the normal machine operation Parameter Edit status Parameter P01 Board identification number To increase the value To decrease the value for this application always set 001 Parameter P02 Baudrate Always set 115 Kbps Parameter P03 regulation algorithm system...

Page 28: ... the offset operation on TS55 sensors directly from SM DIN DUOLOOP see note 2 End of programming sequence and return to Run Time status Run Time status Note 1 When selecting AuT the system automatically sets the value of tension to keep on the yarn with machine stationary depending on the value self learnt during the transition from machine running status to machine stopped status start stop signa...

Page 29: ... the operating parameters of DIAPER FEEDER devices can be programmed locally using the built in Keyboard and Display for SMART MATRIX CUBE application the programming is carried out using the SMART MATRIX CUBE terminal 1 11 Configuration of TS55 Sensors The configuration of TS55 operating parameters is carried out using the SMART MATRIX CUBE terminal For more details about the programming of DIAPE...

Page 30: ...Installation and Connections MATRIX CUBE 16 1 12 Spool Loading Identification of spool sides SPOOL HOLDER 3 A 4 B SIDE SPOOL HOLDER 1 2 A SIDE ...

Page 31: ...Installation and Connections MATRIX CUBE 17 To load the spools of elastic yarn operate as follows 1 Open the spool holder A 2 Load spools Spool holder A Spool 2 Spool 1 ...

Page 32: ...Installation and Connections MATRIX CUBE 18 3 Thread the tail of spool 2 on yarn braking device F1 4 Connect the head of spool 2 with the tail of spool 1 knot Yarn braking device F1 Spool 1 Spool 2 ...

Page 33: ...Installation and Connections MATRIX CUBE 19 5 Load spools 3 and 4 on spool holder B 6 Connect the head of spool 4 with the tail of spool 3 knot Spool holder B Spool 3 Spool 4 Spool 4 Spool 3 ...

Page 34: ...Installation and Connections MATRIX CUBE 20 7 Thread the head of spool 1 on yarn braking device F2 Spool 1 Spool 2 Yarn braking device F2 Yarn braking device F2 ...

Page 35: ...nto the IS3F HTP sensor 9 Reset the sensor touching with your finger the red blinking led the red led immediately stop blinking 10 Insert the yarn into the yarn braking device F3 and connect it with the tail of spool 4 IS3F HTP sensor Spool 4 Yarn braking device F3 ...

Page 36: ...Installation and Connections MATRIX CUBE 22 1 13 Creel threading 1 Insert the head of spool 3 under the steel bar B1 and inside the bush B2 as shown on the following figures Bush B2 Steel bar B1 ...

Page 37: ...t of the black pretension ceramic bar P2 2c Make 3 coils around the DIAPER FEEDER device wheel clockwise direction 2d Thread the yarn over the loading cell of TS44 tension sensor 2e Thread the yarn on the wheel R1 If necessary you may ad just the coil separator following the procedure described on paragraph 5 1 3 Coil separator adjustment Section 5 Yarn way sheave P1 Black ceramic bar P2 TS44 Whee...

Page 38: ... as indicated on the following figure 4 Thread the yarn through wheels R3 and R4 as indicated on the following figure 5 Bring the yarn up to the application point on production line passing through the intermediate wheels provided along the path if any Wheel R1 Wheel R2 Wheel R3 Wheel R4 ...

Page 39: ...d on the following figure 7 Repeat steps 1 to 6 to thread the remaining yarns Pay attention not to exchange the yarns along the path The yarn fed by DIAPER FEEDER device no 1 shall pass over the TS55 sensor no 1 and so on For DIAPER FEEDER and sensors numbering please refer to Section 2 SETUP IDENTIFY procedure ...

Page 40: ...Installation and Connections MATRIX CUBE 26 Page intentionally left blank ...

Page 41: ...Operating Instructions 2 ...

Page 42: ......

Page 43: ...r messages etc graphic information B 6 buttons for immediate activation of particular functions increment decrement speed up shortcuts C Multi function rotary selector 2 1 1How to Use the Rotary Selector The selector provides both pointing and data entry functions Turn the selector to select a menu item function parameter within the configuration screens etc Rapid click to confirm the selection Ho...

Page 44: ...ely the multi function Rotary Selector through a navigation technique based upon Pointing Selecting and Value Setting actions The following example explains this navigation technique The example refers to the Style Parameters Programming function for DIAPER FEEDER devices which makes use of 3 windows SETPOINT TENS CTRL and ADV 1 Name label of currently selected window foreground 2 Names labels of ...

Page 45: ...bols appear to the right of the field value Example TENSION SET POINT field selected reverse Turn the selector either to Clockwise direction to increase the value or to Counterclockwise direction to decrease it resolution 0 1 Turn the selector holding the button pressed to increase decrease the value more quickly Example New value of TENSION SET POINT 130 Once you have set the desired value e g 13...

Page 46: ...ample Î SETPOINT window highlighted Turn the selector to Point the remaining window TEN CTRL TEN CTRL window highlighted Click to select the TEN CTRL window and enable the access to its parameters The TEN CTRL window is now the current one Select the desired parameter as explained on previous paragraph 1 Navigation throughout the Display Windows SETPOINT ...

Page 47: ...all letters numbers and graphic symbols While entering the desired character string the quick function activation buttons provide the following functions It allows selecting in sequence the set of capital letters small letters and numbers graphic symbols DEFAULT STYLE NAME It allows clearing the character to the left of cursor It allows moving the cursor one position to the left It allows moving t...

Page 48: ...Style Name Select in sequence the S T Y L E keys Press 2 times the indicated button to select the numeric keypad Select 1 Confirm the entered string 2 2 4 Parameter Saving Once you have setup all the desired parameters press and hold down for 3 seconds the rotary selector SAVE to save the settings BACK to return to previous screen without saving EXIT to return to menu without saving ...

Page 49: ...iation Within some configuration parameter setting functions the B1 B6 buttons may also perform a shortcut function which will be explained each time Immediate function activation buttons B1 Histograms B2 Efficiency Data It allows viewing the production efficiency values B3 Error Counters It allows viewing and or clearing the error counters B4 Choice of VIEW mode It allows choosing alternately the...

Page 50: ...m working in Control status No errors detected At least one DIAPER FEEDER device running System working in Control status No errors detected All DIAPER FEEDER devices stopped YARN BROKE error on position 01 For detailed information about error messages please refer to Section 3 Alternating ...

Page 51: ...arious functions the following graphic symbols will be used Select the desired option and click to confirm Press and hold down the button 3 sec to return to previous menu and or to activate the data saving function Anomaly Alternating Error details Main Menu Style Configuration Style Loading System Configuration ...

Page 52: ...tions 1 10 in this example 4 positions i e 4 TS55 sensors and 4 DIAPER FEEDER devices To continue SAVE to save the setting of the position number The example shown here indicates that the numbering identification procedure of the 4 TS55 sensors is going to start The green LED starts flashing and on the SM DIN DUOLOOP Board the display shows Skim the touch light of the First TS55 sensor and check t...

Page 53: ...ation screen automatically appears The display of SM DIN Boards will show The green led will flash on all sensors Shim the touch light of the first sensor The sensor s led changes from flashing green to red Continue with the identification of all sensors Press OK at he end of the identification The configuration menu will re appear To return to CONTROL status Single Device Numbering TS55 To number...

Page 54: ...splay To move immediately to the DIAPER FEEDER numbering procedure Select the DF IDENTIFY option to open the DIAPER FEEDER identification screen Select on the CURRENT field the number of device to be re numbered e g 002 Press Enter on DIAPER FEEDER device number 002 and check that a The red LED of TS44 tension sensor turns off and the LEDs of Control Enter and Reset buttons remain steady green b T...

Page 55: ...ons along the path Enter the SETUP menu Select WEB UP This screen indicates that the combination TS55 and DIAPER FEEDER No 1 is currently selected Turning the selector switch you may select in turn the other combination The red LEDs will blink on the selected combination TS55 and DIAPER FEEDER in order to make easier the location of devices association EXIT to return to configuration menu SETUP WE...

Page 56: ...of SMDIN DUOLOOP integration within the profibus environment on the contrary set the number corresponding to the profibus node address Enter the SETUP menu Select BUS NODE Configure either the SMART MATRIX identification code 1 or set the number corresponding to the profibus address and activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to ...

Page 57: ...X CUBE 2 According to the selected type the STYLE EDIT menu will be slightly different Enter the SETUP menu Select CUBE TYPE Select the creel type the SMART MATRIX CUBE system is connected to In this example MATRIX CUBE SAVE to save the setting BACK to return to the previous screen without saving EXIT to return to menu SETUP CUBE TYPE ...

Page 58: ...n the SM DIN DUOLOOP Board as Normally Open NO or Normally Closed NC contacts For more details about the I O signals configurable with this function please refer to Section 1 Enter the SETUP menu Select I O CONFIG Configure the signals RUN STOP END RST YARN END and STOP 1 STOP 2 within the SMDIN DUOLOOP window the input signals PRX ZPX STC and the relay output OUT within the SMART MATRIX window as...

Page 59: ...ER FEEDER devices in case of special applications that do not use the MATRIX CUBE creel In case of application with MATRIX CUBE creel this function is not significant Enter the SETUP menu Select ROTATION To select the desired position Select CLKWISE clockwise rotation or CCLKWISE counter clockwise rotation SAVE to save the configuration BACK to return to the previous screen without saving EXIT to ...

Page 60: ...ension value programmed on TENSION SET POINT parameter please refer to the Style Programming paragraph If the function is disabled then the only reference tension is the one on DIAPER FEEDER devices in this case you are kindly recommended to reload the style with a lower value of TENSION SET POINT Enter the SETUP menu Select DUO LOOP Select ENABLED function enabled or DISABLED function disabled SA...

Page 61: ...P integrated with applications based upon profibus For application based on MATRIX CUBE creel it shall be disabled Enter the SETUP menu Select FIELD BUS Select ENABLED function enabled or DISABLED function disabled SAVE to save the configuration BACK to return to the previous screen without saving EXIT to return to menu SETUP FIELD BUS ...

Page 62: ...or excluded in the calculation of efficiency index that will be shown pressing the button Enter the SETUP menu Select EFFICIENCY Choose either INCLUDED power down times included in the calculation or EXCLUDED To activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to return to menu SETUP EFFICIENCY ...

Page 63: ... accessible menus and options it also allows you to remove clear users and to change the list of accessible menus and options You cannot set two users with the same name or with the same password Enter the SETUP menu Select KEY CODE Add New User Press the indicated button to add a new user Set the new user name e g ALAN and password e g ALAN123 in the ACCOUNT windows Select the menus SETUP STYLE L...

Page 64: ... the indicated button to edit change the access rights of selected user Change the configuration of menus and options available to the selected user SETUP STYLE LOAD STYLE EDIT etc When you try to access a password protected function the following prompt will appear Choose the user name and set the password to access the selected function ...

Page 65: ... DIN Board 000 Efficiency index during the communication between SMART MATRIX CUBE and SM DIN 100 Select TS55 Number of TS55 sensors in error 001 and number of test retries failed between SMART MATRIX CUBE and TS55 sensors 005 Efficiency index during the communication between SMART MATRIX CUBE and TS55 sensors 50 Select DF Number of DIAPER FEEDER devices in error 000 and number of test retries fai...

Page 66: ... the device range on which you want to carry out the offset operation in this example TS55 sensors on 002 003 and 004 positions Confirm the selection OFFSET to carry out the operation on selected device range BACK to return to previous screen without performing the offset operation EXIT to return to setup menu A temporary OFFSET EXECUTE window will appear then the SERVICE menu will be resumed We r...

Page 67: ...ion EXIT to return to setup menu A temporary OFFSET EXECUTE window will appear then the SERVICE menu will be resumed We remind you that prior to confirm the offset execution it is necessary to remove the yarn from the loading cell This error message indicates that an error occurred during the offset procedure on DIAPER FEEDER devices In this case you may repeat the operation RETRY ignore the error...

Page 68: ...rminal This function allow you to check the status of SMART MATRIX CUBE external interface signals PRX ZPX STC Enter the SETUP menu Select SERVICE Select I O CHECK This screen shows the status of each external interface signal IDLE ACTIVE etc To quit the function EXIT to resume the SERVICE menu SETUP SERVICE I O CHECK ...

Page 69: ...BE software via PC The software downloaded from PC contains infact also the part related to the SM DIN Board Enter the SETUP menu Select SERVICE Select SMDIN UPG Select YES to start the upgrading During the upgrading process the bottom bar indicates the progressive percentage of upgrade At the end of the upgrading process the SERVICE menu is automatically resumed To return to SETUP menu SETUP SERV...

Page 70: ...the information about the SM DIN DUOLOOP board e g the firmware release the hardware release the I O configuration etc Enter the SETUP menu Select SERVICE Select SMDIN INFO Rotate the selector to scroll throughout the various items EXIT to go back to SERVICE menu SETUP SERVICE SMDIN INFO ...

Page 71: ...er the firmware to the selected DIAPER FEEDER devices and or to perform the system monitoring For more information please contact your local dealer or the BTSR Service Department Enter the SETUP menu Select SERVICE Select DF UPGRADE This function allows you to upgrade the firmware on the DIAPER FEEDER devices directly via PC To carry out the upgrading follow the instructions provided by PC LINK pr...

Page 72: ... of display and to set the display auto off time 1 20 minutes or No Off if the auto off function is not required Enter the SETUP menu Select LCD DISPLAY Adjust CONTRAST BRIGHTNESS DISPLAY AUTO OFF To activate the save function SAVE to save the settings BACK to return to the previous screen without saving EXIT to return to the menu SETUP LCD DISPLAY ...

Page 73: ...ction allows you to detect the Hardware Firmware OS and Boot Program versions These values shall be communicated to BTSR Service Department when requiring technical support to solve specific problems Enter the SETUP menu Select the INFO menu item To return to previous menu SETUP INFO ...

Page 74: ...ultiple section the identification number of the first device belonging to the first section GROUP 1 will always be 001 and you will have the possibility to setup only the identification number of the last device belonging to the first section the first device of the second section will be automatically set with the number of the last device belonging to the first section 1 and so on Example 6 DIA...

Page 75: ...graph Navigation throughout the Display Windows On the SETPOINT window you may program The nominal feeding tension TENSION SET POINT 1 to 999 cN default 100 cN The hold tension when the machine is stopped STOP SET POINT 12 to 999 cN default 25 Cn or AUTO If the parameter is set to AUTO the hold tension when the machine is stopped is automatically defined by the system The system stores the tension...

Page 76: ... EXT tension control enabled disabled depending on the Start Stop signal status AUTO tension control automatically enabled when at least one DIAPER FEEDER motor is turning and disabled when all the motors are stationary MOTION CTRL Through the MOTION CTRL option it is possible to detect possible yarn breakages downstream the TS55 sensors if these are not detected by the sensor itself because the y...

Page 77: ...ided above ADV window for MATRIX CUBE creel type On the ADV window you may setup the regulation algorithm system gain REGULATION GAIN 0 1 to 10 0 default 1 0 and the IS3F HTP sensor parameters FSTART FSTOP SENS and DELAY Once you have setup all parameters within the SETPOINT TEN CTRL ADV windows ADV window for MATRIX CUBE 2 creel type On the ADV window you may setup the regulation algorithm system...

Page 78: ...d 4 Once you have setup the parameters of all sections If you replay YES to this question then a map of the configured positions will appear with the possibility of excluding one or more positions SAVE to save the set parameters and move to the STYLE NAME setting screen Set the Style Name e g MATRIXCUBE2 to replace the MATRIXCUBE default name operating as described on paragraph Navigation througho...

Page 79: ...n Programming a New Style sequence to bring all the desired changes with respect to the reference style MATRIXCUBE 2 the bottom line of STYLE NAME screen that contains the style name setting keyboard shows the name of the selected style to be modified MATRIXCUBE Type the Name you want to assign to the modified style To save the new style If you replay YES to this question then a map of the configu...

Page 80: ...function allows you to remove a style from the database Once you have activated the STYLE EDIT function from main menu choose the style you want to remove e g MATRIXCUBE2 Press CLR button Confirm the operation MATRIXCUBE2 will be removed from the database ...

Page 81: ...unction The style loading operation may also be carried out pressing the LOAD shortcut button without passing through the menu Style Load Select the LOAD menu item Direct activation of LOAD function Once you have activated the STYLE LOAD function from main menu choose the style you want to load e g MATRIXCUBE2 and press LOAD A temporary LOADING STYLE window will appear At the end of the loading op...

Page 82: ...devices Confirm the unload operation MATRIXCUBE2 will be unloaded from the DIAPER FEEDER and TS55 devices The diskette symbol will disappear from the right side of the style name Visualization of current style parameters Select the LOAD menu item Once you have activated the LOAD function from main menu press VIEW To scroll through the parameters of currently loaded style To select the previous sec...

Page 83: ... graphics direct access button These buttons allow you to change the vertical axis scale Turning the rotary selector you may move the pointer to the desired position the bottom row shows the tension values of TS55 sensor light histogram and of DIAPER FEEDER device dark histogram related to the selected position Clicking on the histogram indicated by the pointer you may see the real time curve of T...

Page 84: ...d button to directly access the efficiency data By selecting the relevant window GLOBAL STYLOAD you will see the data that summarize The work time WORK TIME The stop time STOP TIME The total time TOTAL TIME The efficiency rate EFFICIENCY historical GLOBAL from the last style loading operation STYLOAD To leave the function CLR ALL to clear the timers of current window BACK to return to the efficien...

Page 85: ... the counters For each alarm type the COUNT column will show the total number of detected events on all devices To scroll throughout the alarm list Press this button to clear the counters of the selected alarms Press this button to clear all alarm counters Press this button to toggle between global alarm display and individual position alarm display To select the desired position To scroll down th...

Page 86: ... Control screen or Status of Creel Positions screen The choice can be done pressing the VIEW button that shows two different symbols depending on the current visualization mode General Control screen Press this button to activate the Status of Creel Positions screen Example 1 Positions 1 4 stopped Example 2 Positions 1 and 4 stopped Positions 2 and 3 requesting a yarn spool reload To return to Gen...

Page 87: ...Error Messages 3 ...

Page 88: ......

Page 89: ... Error on SMART MATRIX CUBE terminal EEPROM data Error on SMART MATRIX CUBE terminal RAM data Error on SMART MATRIX CUBE terminal internal communication bus Errors detected during the system operation The errors detected during the MATRIX CUBE system operation are shown on SMART MATRIX CUBE terminal display with 2 alternating screens one indicating the type of error the other indicating the releva...

Page 90: ...ition NN Type of device installed in position NN different from DIAPER FEEDER device configuration not allowed Error on SM DIN DUOLOOP Board RAM Error on SM DIN DUOLOOP Board EEPROM Motion control error At least one yarn broken downstream the TS55 sensor with sensor still actuated by the yarn See MOTION CTRL OPTION on STYLE EDIT menu Uncut error A yarn that should be steady is on the contrary runn...

Page 91: ...DIAPER FEEDER Device 4 ...

Page 92: ......

Page 93: ...DIAPER FEEDER Device MATRIX CUBE 73 Elastic Yarn Feeding Device DIAPER FEEDER A Adjustable coil separation column TS44 Tension Sensor A Fastening hole with M4 x 20 screw B Loading cell tension sensor A ...

Page 94: ...the programming phase press it to confirm the displayed parameter Pressing and holding down this push button for about 3 seconds on particular parameters you will have the possibility to enable disable the corresponding function 2 PUSH BUTTON RESET Press this push button to cancel possible error signaling on DIAPER FEEDER display red LED flashing During the Programming phase press it to decrease t...

Page 95: ...mmable within the various menus programming and error messages device status etc Symbols shown on LCD A Label Area OK Indicates the activation of any of the 3 push buttons of DIAPER FEEDER device COM Communication in progress with SM DIN DUOLOOP control unit CONTROL Indicates that the DIAPER FEEDER device is operating in Control status PROGRAM Indicates that the DIAPER FEEDER device is in Paramete...

Page 96: ...plication reading 3 Exclusion and re inclusion of a DIAPER FEEDER device 4 Real time control of device temperature and current absorbed by the device motor 1 Alarm Reset When a DIAPER FEEDER device detects an Error condition E2 Tension Error etc the device stops and the LFA nnnn indication on display is replaced by the error message To reset the alarm once you have removed the cause that generated...

Page 97: ...vice is currently excluded Re inclusion To re activate the device press and hold down for 3 seconds to confirm the re inclusion to cancel the operation In order to temporarily de activate a DIAPER FEEDER device simply press The condition of device temporarily de activated is signaled by the lighting the red LEDS inside the 3 push buttons and inside theTS44 tension sensor 4 Control of Temperature a...

Page 98: ...e Firmware version will temporarily appear on the display To switch from SIMPLE to ADVANCED and viceversa press and hold down for 3 seconds the ENTER button To avoid undesired changes of operating parameters after the installation of DIAPER FEEDER devices and after having setup and checked all the working parameters in ADVANCED programming environment it is advisable to activate the SIMPLE program...

Page 99: ...ns OFFSET Possibility of reading setting the OFFSET value as well as enabling the device Auto Offset function ACCESS CODE Possibility of setting a protection password to prevent undesired access to the device programmable functions FEEDER CODE Possibility of visualizing and or directly setting the device identification code LANGUAGE Possibility of choosing the language used to show the message on ...

Page 100: ...APERS YARN TYPE ALL YARN OR ELASTIC LANGUAGE SELECTION USE OF INTELLIGENT TENSION CONTROL ACCESSORY Press the Control button to switch from one programming level to the next one Press Reset button to quit the programming environment The following pages provide detailed information about the DIAPER FEEDER device programming However in the MATRIX CUBE application the parameter programming is always ...

Page 101: ...agram of P1 P4 Advanced Programming Levels and Default Settings NOTES The values shown refer to the default parameters set by BTSR A LFA Length of Absorbed Yarn in m min B The selectable languages are Italian English French Spanish German Japanese ...

Page 102: ...0 2 99 5 grams Choose the desired value using to increase the value or to decrease the value to confirm P1 2 ERROR TENSION Tolerance band beyond which the machine will be stopped The error indication and machine stop occur only if such tolerance is exceeded for the time period set in the next parameter TIME ALARM Allowed values 0 0 99 5 grams with automatic limitation to 0 4 grams for what concern...

Page 103: ...DIAPER FEEDER Device MATRIX CUBE 83 Example 1 Main Tension 20 g Error Tension 5 g Example 2 Main Tension 50 g Error Tension 20 g Example 3 Main Tension 5 0 g Error Tension 6 g ...

Page 104: ... this means that the system will automatically calculate the best alarm generation and machine stop time depending on the feeding speed At low speed such time is 500 ms as the speed increases it will be reduced up to a minimum of 50 ms this allows a quick machine stop during normal operation avoiding however the risk of false stops when working at low speed Choose the desired value using to increa...

Page 105: ...e the function press and hold down for 3 seconds the Enter button The OFF indication means that the function has been disabled In this case the EXIT TENSION parameter will assume the same value set on MAIN TENSION parameter within the P1 programming level To re enable this function press and hold down for 3 seconds the Enter button The OFF indication will disappear and it will be replaced by a mod...

Page 106: ...sion in such a way as to avoid excessive yarn relaxations Allowed values 1 250 The RAMP DOWN t is calculated using a reference table that determines an increase of the ramp time depending on the programmed value 1 very fast ramp time 1ms 250 very slow ramp time 250 msec See the following examples where N value programmed with parameter P2 3 Ramp Down T1 final tension value low T2 initial tension v...

Page 107: ...P2 4 K PID This parameter represents a multiplier that affects the control algorithm depending on the yarn elasticity characteristics Allowed values 1 5 1 Rigid Yarn 5 Elastic Yarn Choose the desired value using to increase the value or to decrease the value to return to the beginning of P2 menu to switch to P3 menu to return to CONTROL status without programming P3 and P4 menus ...

Page 108: ...FFSET value If the two values are different press briefly to align them You may either enable or disable the Automatic Offset function keeping pressed for 3 seconds If the function is disabled then AUTO does not appear on the display If it is enabled then at every machine stop the device loosens the yarn until this is completely relaxed and it carries out an automatic correction of the Offset valu...

Page 109: ...on is currently disabled If you specify an access code this will be requested each time you attempt to activate the programming environment When the CODE request appears type the secret key code using and buttons increase the value of secret key code decreases the value of secret key code Press to save the key code and move to the next parameter P3 4 FEEDER CODE This function allows you to visuali...

Page 110: ... of Input and Stop signals Normally Open or Normally Closed contact 8 Automatic detection of the optional intelligent accessory to select the P4 level to continue P4 1 MOTOR D This function allows you to choose the rotation direction of yarn feeding motor CW Clockwise CCW Counter Clockwise To move from CW value Clockwise to CCW value Counter Clockwise or vice versa press and hold down for 3 second...

Page 111: ...characteristics or to choose between ELASTIC or ALL YARN options to confirm the application shown on display and move to the next parameter The ELASTIC mode allows a better handling of bare elastic yarns P4 6 LANGUAGE SELECTION This function allows you to select the language used to display menu items messages and errors or to scroll forward backward the list of available languages ITALIANO ENGLIS...

Page 112: ...AUTO and OFF to confirm and return to P4 menu to return to CONTROL status Management of Tension Error Alarm EXAMPLE The DIAPER FEEDER generates the Error Tension Alarm when the tension goes out of the programmed tolerance band and automatically resets the alarm as soon as the tension returns within the programmed tolerance band Error Tension Alarm active only when the DIAPER FEEDER device operates...

Page 113: ...NATE FLASHING MOTOR LOCKED with CONTROL button ON ON TENSION ERROR BLINKING GREEN RED ALTERNATE FLASHING This condition is obtained when you are working with the tension defined in P2 If you are working with the tension defined in P1 even if you press the Control button the LEDs remain off However pressing the Control button the tension defined in P1 will be displayed To interpret the failure cond...

Page 114: ...R FEEDER device as indicated on P3 level ES ES CONT displayed on DIAPER FEEDER display 1 Internal protection against overcurrents 1 Reset the alarm if the problem persists contact your BTSR reseller MT BUS displayed on DIAPER FEEDER display 1 Supply voltage lower than 15 Vdc 1 Check the supply voltage if the problem persists contact your BTSR reseller CURRENT displayed on DIAPER FEEDER display 1 T...

Page 115: ...re described in the SMART MATRIX CUBE manual 3 Check the overall device wiring ASC1010 COM ERROR displayed on DIAPER FEEDER display 1 Missing communication between main DSP and loading cell DSP 1 Reset the alarm if the problem persists contact your BTSR reseller ASC1010 EEP ERROR displayed on DIAPER FEEDER display 1 Loss of calibration data 1 Reset the alarm if the problem persists contact your BT...

Page 116: ... threshold on a DIAPERFEEDER device Spool runout signaling Signaling for exhaustion of one of the two spools relevant to a DIAPERFEEDER device Device type error a device different from a DIAPERFEEDER device has been connected to the system Broken yarn alarm on a DIAPERFEEDER device The machine is operating but the yarn feeding is not detected Uncut yarn alarm on a DIAPERFEEDER device A yarn that s...

Page 117: ...Maintenance of MATRIX CUBE System 5 ...

Page 118: ......

Page 119: ...leaning of the Various Components This operation must by carried out at least twice a year or more frequently when the system operates under critical environmental conditions To this purpose it is advisable to carry out a monthly visual inspection to establish the most appropriate frequence of such cleaning works We remind that an excessive accumulation of dirtiness especially when combined with a...

Page 120: ...3 TS44 Sensor 4 Yarn guide reel 5 Yarn way sheave Cleaning the counter wheels along the yarn path Wheel assembly Cleaning the TS55 Sensor assembly TS55 Sensors For cleaning operations do not use solvent but exclusively a vacuum cleaner a soft cloth dampened with neutral detergent and a compressed air blow 1 2 3 4 5 ...

Page 121: ...ind you that prior to confirm the execution of OFFSET function you must remove the yarn from the loading cell of the involved sensors Should the calibration procedure OFFSET not be correctly executed Tension read after the calibration without yarn not close to 0 try to touch the loading cell with a finger and check the sensor reaction using the GRAPHICS function In case of anomalous behavior repla...

Page 122: ...erator safety it s always advisable to lock the motor prior to operate on the devices yarn threading tilt adjustment of coil separation element etc in order to avoid unexpected motor startup events To lock the motor just press the button on the DIAPER FEEDER device and check the lighting of buttons red LEDs and of TS44 sensor At the end of the operation press again the button and make sure that al...

Page 123: ...Sign Off A ...

Page 124: ......

Page 125: ... out the actual installation This operation must be executed even and most of all in case the MATRIX CUBE System is not immediately installed but it remains stored for a given time before the installation Step Description Check 1 Check the integrity of packages Immediately notify possible damages 2 Remove the individual Creel items from the relevant packages 3 Overlap the various items as shown on...

Page 126: ...rical panel of the Creel connecting a Three phase Ground supply line to the R S T and PE terminal clamps the relevant cable gland This operation must be carried oput by a specialized technician in compliance with the local safety regulations in force Close the electrical panel 8 Power on the system turning the main switch of the electrical panel to position ON and confirm that the display of MATRI...

Page 127: ...confirm the OFFSET execution you must remove the yarn from the loading cell of the relevant devices 12 Load the BTSRTEST default style as shown on Section 2 on this manual Style Loading 13 Select the GRAPHICS functions and check that when feeding the yarn to the process or simulating the yarn feeding the display shows in real time the sensor reaction through the relevant histogram as indicated on ...

Page 128: ...Sign Off Procedure at System Reception MATRIX CUBE 104 Page intentionally left blank ...

Page 129: ...BTSR International S p A Via S Rita 21057 OLGIATE OLONA VA Tel 0331 323202 Fax 0331 323282 Internet www btsr com REV 4 2 04 14 ...

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