
INSTALLATION
PROCEDURE 1—BEFORE INSTALLING THE BOILER
Complete all of the following prior to installing the boiler.
A.
Codes
This boiler product is a gas fired direct vent condensing hot water boiler and must be installed in accordance with all applicable federal, state, and
local building codes including, but not limited to the following:
U.S.A.—Installation shall conform with NFPA-54/ANSI Z223.1.
Canada—Installation shall be in accordance with CAN/CGA B149.1 and .2 Installation Codes. Where required by the authority having
jurisdiction, the installation must conform to the A.S.M.E. Safety Code for Controls and Safety Devices for Automatically Fired Boilers, CSD-1.
The installation must conform to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the NFGC, ANSI
Z223.1.
Installers—Follow local regulations with respect to installation of CO (CArbon Monoxide) Detectors. Follow maintenance recommendations in
this manual.
Table 2—Natural Gas High Altitude Ratings
ELEVATION (FT.)
0–2000
3000
4000
5000
6000
7000
7500
8500
BW9–50
Normal Input (MBH)
50.0
48.0
47.8
47.5
46.0
44.0
43.5
42.0
Heating Capacity (MBH)
45.0
43.2
43.0
42.8
41.4
39.6
39.2
37.8
Net I=B=R Rating (MBH)
39.0
37.4
37.3
37.1
35.9
34.3
34.0
32.8
Gas Orifice Drill Size
.0615
.0615
.0615
.0615
.0615
.0615
.0615
.0615
Manifold Pressure (Inches Water Column)
2.5
2.7
3.0
3.2
3.1
3.0
2.8
2.7
Pressure Switch Setpoint (Inches Water Column)
1.55
1.55
1.55
1.55
1.55
1.55
1.55
1.55
BW9–75
Normal Input (MBH)
75.0
70.0
69.0
68.0
63.5
58.0
56.5
52.0
Heating Capacity (MBH)
68.0
63.0
62.1
61.2
57.2
52.2
50.9
46.8
Net I=B=R Rating (MBH)
58.9
54.6
53.8
53.0
49.6
45.2
44.1
40.6
Gas Orifice Drill Size
.0760
.0760
.0760
.0760
.0760
.0760
.0760
.0760
Manifold Pressure (Inches Water Column)
2.5
2.7
2.8
3.0
2.8
2.6
2.3
2.1
Pressure Switch Setpoint (Inches Water Column)
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35
BW9–100
Normal Input (MBH)
100.0
97.0
96.0
95.0
90.0
84.0
82.0
76.0
Heating Capacity (MBH)
90.0
87.3
86.4
85.5
81.0
75.6
73.8
68.4
Net I=B=R Rating (MBH)
78.0
75.7
74.9
74.1
70.2
65.5
64.0
59.3
Gas Orifice Drill Size
.0860
.0860
.0860
.0860
.0860
.0860
.0860
.0860
Manifold Pressure (Inches Water Column)
2.5
2.9
3.3
3.7
3.4
3.2
2.9
2.6
Pressure Switch Setpoint (Inches Water Column)
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
Table 3—Propane Gas High Altitude Ratings
ELEVATION (FT.)
0–2000
3000
4000
5000
6000
7000
7500
8500
BW9–50
Normal Input (MBH)
50.0
49.0
49.0
49.0
48.0
46.5
46.0
44.0
Heating Capacity (MBH)
45.0
44.1
44.1
44.1
43.2
41.9
41.4
39.6
Net I=B=R Rating (MBH)
39.0
38.2
38.2
38.2
37.4
36.3
35.9
34.3
Gas Orifice Drill Size
.0492
.0492
.0492
.0492
.0492
.0492
.0492
.0492
Manifold Pressure (Inches Water Column)
2.5
2.8
3.1
3.4
3.4
3.5
3.5
3.5
Pressure Switch Setpoint (Inches Water Column)
1.55
1.55
1.55
1.55
1.55
1.55
1.55
1.55
BW9–75
Normal Input (MBH)
75.0
70.0
69.0
67.0
66.0
64.5
64.0
62.0
Heating Capacity (MBH)
68.0
63.0
62.1
60.3
59.4
58.1
57.6
55.8
Net I=B=R Rating (MBH)
58.9
54.6
53.8
52.3
51.5
50.4
49.9
48.4
Gas Orifice Drill Size
.0605
.0605
.0605
.0605
.0605
.0605
.0605
.0605
Manifold Pressure (Inches Water Column)
2.5
2.4
2.3
2.2
2.2
2.2
2.3
2.3
Pressure Switch Setpoint (Inches Water Column)
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35
BW9–100
Normal Input (MBH)
100.0
95.0
94.0
92.0
92.0
91.5
91.5
91.0
Heating Capacity (MBH)
90.0
85.5
84.6
82.8
82.8
82.4
82.4
81.9
Net I=B=R Rating (MBH)
78.0
74.1
73.3
71.8
71.8
71.4
71.4
71.0
Gas Orifice Drill Size
.0670
.0670
.0670
.0670
.0670
.0670
.0670
.0670
Manifold Pressure (Inches Water Column)
2.5
2.7
2.9
3.1
3.2
3.3
3.4
3.5
Pressure Switch Setpoint (Inches Water Column)
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
—5—
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Summary of Contents for BW9
Page 37: ...Fig 29 Troubleshooting Chart No 1 A00318 37 ...
Page 39: ...Fig 31 Troubleshooting Chart No 3 A00319 39 ...
Page 40: ...Fig 32 Troubleshooting Chart No 4 A00320 40 ...
Page 41: ...Fig 33 Troubleshooting Chart No 5 A00321 41 ...
Page 42: ...Fig 34 Troubleshooting Chart No 6 A00322 42 ...
Page 46: ...Fig 38 Boiler Block and Piping Assembly A99176 46 ...
Page 51: ... 51 ...
Page 52: ... 2003 CAC BDP 7310 W Morris St Indianapolis IN 46231 imbw9a03 52 Catalog No 63BW 9A4 ...