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BRUSTOR B500, Mounting Instructions

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BRUSTOR B500 Mounting Instructions Download Page 2

0. OVERVIEW
1. PLACING THE SUPPORTS
2. PLACING THE VERTICAL POLES
3. PLACING THE MAINHOUSINGS
4. ADJUSTING THE CONSTRUCTION

   4.a Levelness
   4.b Perpendicularity

5.  ASSEMBLY ARMS

   5.a Preparation
   5.b Fitting wall brackets

5.c Assembly arms & rollertube

6. FIXATION MOTOR
7. ASSEMBLY FOLDING FABRIC
8. PLACING THE RAINGUTTERS
9. SCREENS

   9.a Rollertubes

  9.b Motor cable

10. SCREEN GUIDES

   10.a Leadrail

10.b PVC guide

11. ADJUSTING THE ENDPOINTS
12. CONNECTIONS DIAGRAM
13. FINISHING

   13.a Cover mainhousing
   13.b

Cover poles

13.c Cover plate bottom arm

   13.d Fabric fixation profile
   13.e Fitting sealing rubbers
   13.f  Triangular screen
   13.g Mounting sideplates
   13.h Endcap hinge
   13.i  Roof covers

14. FITTING MODULES AGAINST EACH OTHER

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OL-B500-00

Summary of Contents for B500

Page 1: ...EN B500 ODL Mounting instructions V2016 00 www brustor com ...

Page 2: ...S 9 SCREENS 9 a Rollertubes 9 b Motor cable 10 SCREEN GUIDES 10 a Leadrail 10 b PVC guide 11 ADJUSTING THE ENDPOINTS 12 CONNECTIONS DIAGRAM 13 FINISHING 13 a Cover mainhousing 13 b Cover poles 13 c Cover plate bottom arm 13 d Fabric fixation profile 13 e Fitting sealing rubbers 13 f Triangular screen 13 g Mounting sideplates 13 h Endcap hinge 13 i Roof covers 14 FITTING MODULES AGAINST EACH OTHER ...

Page 3: ...n Tube Ø50 not included Mainhousing Door pole Vertical pole Support for groundanchor or floorplate 20 x 20 cm Floorplate 20 x 20cm Groundanchor Pole support standard Cover vertical couple pole Pole support couple pole standard Endcap hinge Hinge arm profile Endpiece Raingutter Wide Triangular sidefabric SECTIONS Mainhousing Vertical pole Arm profile Door pole 0 OVERVIEW Check that all parts are pr...

Page 4: ...ifference may be no more than 5mm W L W L W L Pole Support Ground Anchor Floorplate 7 7 8 x7 7 8 Screens on L1 and or L2 L 1 4 W 3 8 W 3 1 2 W 3 1 2 L 1 3 4 L 1 3 4 W L W L W L L 1 4 W 3 8 W 3 1 2 L 1 3 4 W 3 1 2 L 1 3 4 7 8 1 4 7 8 7 8 1 4 1 4 L 12 L 52 L 52 L 52 L 52 L 12 No screens on L1 or L2 Pole Support Ground Anchor Floorplate 20x20 ...

Page 5: ...s perpendicular Level any unevenness Note the difference between a pole where a screen will be fitted to the side 2 and where no side screen will be fitted 3 Place the poles as shown below Pole support Floor plate 20x20cm Ground anchor 1 Vertical pole Vertical pole without side screen Vertical pole with side screen Door pole against the well 2 3 Place a drain in post E2 and E3 poles at the front R...

Page 6: ...xing material 3 Fasten the coverplate on the door profile with 2 screws 4 2 x 19 4 3 3 PLACING THE MAINHOUSINGS 10 à 15 mm Slide the mainhousings over the vertical poles 1 Screw both screws fully in Do the same with the bottom screws 2 1 2 L1 AND L2 SIDE in the case of side screen Side W1 Take the screens out of the mainhousings Fit the 2 upper screws 6 3x50 on both sides of the mainhousings Turn ...

Page 7: ...with the bottom screws 2 Fasten the coverplate on the door profile with 2 screws 4 2x19 3 2 4 2 x 19 3 6 3 x 50 2 1 Assembly filler profile on W1 SIDE WITH DOOR PROFILE W1 With beam L1 and L2 and if a door profile was provided on the W1 side a filler profile cover is supplied Place these as shown on the drawings below Fix with self tapping screws 1 close off the profile with the cover Fix the cove...

Page 8: ... top of the construction is completely level Temporarily place a filler piece under the poles if necessary 4 a LEVELNESS Check the perpendicularity with the measurements below L1 2mm Also check the diagonals on the top side Further adjust the pole supports a little if necessary 4 b PERPENDICULARITY When everything has been adjusted firmly tighten all bolts Remove any filler pieces used Pole Suppor...

Page 9: ...the poles E2 and E3 2 and only screw tight in the corner 1 2 Pole E3 Left Pole E2 Right Coverplate LEFT Coverplate RIGHT 1 Place the coverplates 2 Fitting the hinge for the arm profile DIN 7982 4 2 x 19 4 x DIN 7982 4 2 x 19 4 x DIN 125 6 4 x DIN 985 M6 Fix the hinge on the coverplate of the vertical pole as shown on the drawing below ...

Page 10: ...piece do not yet tighten the nuts 3 Position the arm and determine the exact position of the wall bracket on the wall Make sure that the wall bracket is centred on the arm and stays within the width of the arm 4 Mark the position of the wall bracket If it is a construction with three arms and the middle arm goes to a door pole on W1 slide the connecting piece in the door pole screw the coverplate ...

Page 11: ... arm of the hinge and fasten the wall bracket in the correct position The recommended fixing material is a M10 threaded rod with chemical anchor or M10 anchor bolts with nut 5 c ASSEMBLY ARMS ROLLERTUBE Fix the arm on the wall bracket making sure that the bolt is at the back of the slot 1 Place the arms at the front on the hinge piece and tighten the nuts 2 ...

Page 12: ... case turn the belt of the arm until they are in the same position Slide the rollertube in the arms A OL B500 10 1 FREE STANDING CONSTRUCTION ROLLERTUBE IN 1 PART Check the perpendicularity with the measurements below L1 2mm Also check the diagonals on the top side If necessary further adjust the wall supports a little L1 1 8 ...

Page 13: ...ofile in the middle arm 1 Place the left hand part of the rollertube 2 Slide the coupling profile in this left hand part 3 Place the right hand part of the rollertube 4 Slide the coupling module from the left hand and middle part in the right hand part of the rollertube 5 Fix th coupling profile to the three parts of the rollertube with 4 bolts DIN931 M8 x 75 Left hand part of the rollertube Coupl...

Page 14: ...otor head with the circlips Also fit a motor plate on the bearing side This stops the rollertube from wandering Do not fit a nut on the bolt nearest to the arm profile DIN933 M6x25 DIN125 M6 DIN125 M6 DIN985 M6 No nut on this bolt Moto rside Bearing side No nut on this bolt DIN931 M8 x 75 Coupling profile Right hand part of the rollertube Coupling profile Coupling profile Left hand part of the rol...

Page 15: ...ng fabric motor and allow the fabric to slide up 1 2 3 DIN 985 M6 No hooks on last profile Slide the last profile over the bolts fixed to the guides 1 Make sure that the synthetic blocks with the bolt can still slide in the profile Fix with a DIN985 M6 nut approximately 10 mm from the end of the arm profile 2 Clip locking clips on each hook 3 Centre the end of the clips perfectly between the legs ...

Page 16: ...over it Fit the end cover of the raingutter and tighten a self tapping screw DIN7504 Ø4 2x13 Insert a screw DIN916 M5x16 in the end piece to fix the raingutter W1 W1 DIN 7504 Ø4 2x13 DIN916 M5x16 9 SCREENS If 3 screens are provided always start with the one furthest from the electrical connection number 1 in the figure below Connection 220V 9 a ROLLERTUBES 3 2 1 Folding fabric motor ...

Page 17: ...k it on both sides M4x20 3 With poles E1 and E4 door posts on the wall fix the rollertube support with bolts 2 x M6x25 DOOR POLES 2 3 The roller tube supports can be assembled in two ways depending on the type of fabric See below Fix the rollertube supports to the vertical poles 3 x M6x25 1 Bring the screen in according to the drawing below 2 and block it on both sides M4x20 3 Sergé PVC without wi...

Page 18: ...le and seal with silicone 2 The connection is explained later Cable screen motor no 2 in fugure 9a WITH SIDESCREEN 1 2 WITHOUT SIDESCREEN 1 9 b MOTOR CABLE 1 2 3 2 2 Lay the motor cables as shown in the drawings below Steps 2 and 3 only apply for the furthest screens If applicable conceal these cables under the PVC fabric support as well In some cases it will be necessary to conceal the cable behi...

Page 19: ... and allow the fabric to lower approximately 30cm Slide the PVC guide over the zipper fastened left and right on the fabric 1 Hook the siderail cover behind the PVC guide 2 Click the profile shut at the bottom and slide it downwards over the pins 3 fixed on the bottom of the guide Theb click the rest of the profile shut Take care when opening the guide Start opening the guide with the upper clips ...

Page 20: ...h the other motors connect them one by one and each time cut off the power When all motors have been programmed connect them all to the main voltage again 220V REGLAGE DU MOTEUR ALTUS RTS REGLAGE DU MOTEUR ALTUS RTS Set the folding fabric so the first flowprofile passes over the gutter on the W1 side 1 Sliding the last flowprofile backwards will put more tension on the fabric 2 Sliding the last fa...

Page 21: ...the side of the motor 2 WITHOUT SIDE SCREENS The electrical control for the screen on W1 and or LED strips is on the arm on the side of the motor Replace the M6x12 bolt from the corner reinforcement with the M6x25 bolt from the lock cover mainhousing 1 Hook the cover in the mainhousing and click shut left and right Make sure that the guide leadrails are nicely in place when closing the cover Block...

Page 22: ... doesn not need a cover plate 13 c COVERPLATE BOTTOM ARM 13 d FABRIC FIXATION PROFILE Postition the fabric fixation profile on the wall and mark where you are going to fix it Screw the fabric fixation profile tigh to the wall every one and a half metres Push the rubber seal in the fabric fixation profile to cover the screws DIN965 M4 x 10 Rubber seal ...

Page 23: ...LAR SCREENING Slide the fabric in the slot on the outside of the arm and pull it up against the wall Pull the screen cord approximately 15cm back to be able to pull the fabric to the wall Fit the shortest piece of tensioning profile on the post with self tapping screws Fit the longest piece of tensioning profile on the wall with suitable fixing material 5 8 ...

Page 24: ... in the synthetic profile Cut the fabric off along the synthetic profile The corner of the side fabric can be stuck with a piece of double sided tape on the motor head or the wall bracket so the fabric remains well stretched 13 g SIDEPLATE ASSEMBLY Fasten the side plate on the end of the arm with DIN965 M4 x 10 screws 1 Fasten the side plate on the already assembled cover plate on the bottom of th...

Page 25: ...5 M6 1 2 Operate the folding fabric motor and bring the folding fabric as far upwards as possible 1 Place a fixation roof cover on the inner side of all arms just past the pulled up fabric 2 Position the fixation roof cover 3 mm under the top of the arm profile and fix with self tapping screws DIN7504 Ø4 2 x 16 3 Position the roof cover front over the fixation roof cover and drill the holes 1 Fix ...

Page 26: ...r and the roof cover back 2 Slide the roof cover back against the wall and saw out at the level of wall brackets Apply a continuous strip of silicone for a watertight finish 3 Also screw the roof cover back tight on the arms with self tapping screws For a fully watertight seal between the wall and the outdoor living area the installer must apply lead or EPDM in the wall and over the roof cover 10m...

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